Hi,

I have an engraving spindle that rides on a spring-loaded carrier. The carrier 
rubs against the workpiece being engraved. The depth of cut is controlled by 
adjusting the distance that the engraving bit protrudes from the rub contact 
face of the carrier. The advantage of this tool is that it is not dependent on 
the thickness of the workpiece, so it works well for inconsistent material. It 
also holds down flexible materials as it’s being engraved.

The problem is that the depth of cut is manually adjusted via a screw on the 
carrier. This is particularly cumbersome, for example, when engraving and 
cutting multiple pieces on the same job.

I’m looking to design an engraving tool that measures and compensates for depth 
of cut in real time.

What I would like to do is mount the spindle directly to the z-axis (as one 
normally would). Then have a collar that surrounds the engraving bit rub with 
spring pressure against the top surface of the workpiece. This collar would be 
mounted to a linear axis with an encoder, in the same orientation as the 
z-axis, and thus track the surface of the workplace relative to the spindle 
position. 

The LinuxCNC output to the motor drivers is step-direction

I’m thinking that with appropriate PID limits, I don’t need to do anything 
special in the control logic other than setting this up as a regular servo axis 
with encoder feedback.

Comments? Insights?


Thaddeus Waldner

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