There should be some equation that can give the width of a flat on a shaft if 
you know the diameter of the shaft and the distance from the flat to the round 
side opposite.
*lightbulb* The flat is the shame as a chord. So what you want is to calculate 
the length of a chord. https://byjus.com/maths/chord-of-circle/

    On Saturday, March 20, 2021, 7:24:16 PM MDT, andy pugh <bodge...@gmail.com> 
wrote:  
 
 On Sun, 21 Mar 2021 at 01:12, Gene Heskett <ghesk...@shentel.net> wrote:

> It seems to me there ought to be a std math rule for that, but I've not
> found a reliable reference.

Why do you think that? Surely the manufacturer can make any flat that they want?

I would measure the actual shaft (flat to rounded opposite curve) then
dimension my sketch to that actual number (my printer shrinks holes,
so I wouldn't make it any tighter deliberately)  
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