I would suggest a closed loop ac Vfd drive with encoder.  They are awesome.

I normally. Buy schiender altivar 71 drives cheap second hand.

But most brands have them.

Second option is a open loop vector control Vfd.  They are pretty good.



On Tue, Jul 27, 2021, 10:55 AM Earl Weaver <[email protected]> wrote:

> Hi,
> I have a lathe spindle with 8 in. chuck that is run with a 5HP Reliance
> DC Motor and Reliance DC Drive.
> I just cannot get much power out of it at low RPM. Was trying to turn
> 8in OD steel, at approx. 200 -250 RPM with .005 in. cut. It didn't work,
> it just stalled.
> When I run it at low RPM the chuck rotation is movable, not firm.
> I can take a hold of the chuck and hold it and move it back and forth as
> it rotates.
> It also is more noisy at low RPM.
>
> This lathe is a Linuxcnc retrofit with J Elson's  Universal PWM
> Controller and DAC Spindle control.
> The DC drive has tachometer feedback from the motor.
> I have tried numerous times to adjust, tune the drive, without success.
> I also tried closed loop control from the spindle encoder within LCNC,
> also no success.
>
> So here come the questions:
> Should I keep trying to get this DC Drive working or would it be better
> to switch to  AC Variable Frequency Drive?
> If I would switch to AC VFD would 5HP AC Motor  be sufficient size for
> existing 1:1 ratio double v belt to drive 8" spindle chuck?
> What torque at low RPM can I expect for this 5HP DC motor? am I
> expecting to much from it?
> Would there be a better drive option for the existing DC motor?
> Any recommendations?
>
> Thanks,
> --
> Earl Weaver
> Email: [email protected] <mailto:[email protected]>
>
>
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