Gene,
I haven't tried PETG yet.  I have a 'real' harmonic drive like Andy's so this 
is all just for a brief detour while I wait for parts for my draw bar.

An Mechanical Engineer once told me that if I want to write for Mech. Eng. 
people to keep the sentances really short with lots of white space.  He feels 
that they otherwise have trouble comprehending.

Of course I tend to run on with long sentences but I try to make up by posting 
lots of pictures which they say are like 1000 words each.    I still write long 
sentences.  Can't help myself.  

>From the sound of your description it's a lot like the one Sam built.  His 
>videos have been invaluable.   The web page, description and photos of the one 
>I built is good except his design is poor. I've posted a comment but a week 
>later it hasn't shown up yet.  Still under review I guess.

So if you have a chance to post some photos I'd love to see them.
John


> -----Original Message-----
> From: Gene Heskett [mailto:ghesk...@shentel.net]
> Sent: November-30-21 1:31 PM
> To: Emc-users@lists.sourceforge.net
> Subject: Re: [Emc-users] [emc-users] Harmonic Drive
> 
> Hi John;
> 
> 
> I designed and built, from petg, the loose belt version based on Sam idea but 
> quite a bit smaller. I can drive it with a 1NM 3 phase
> motor which has an 8mm d-flatted shaft after grinding the dflat quite a bit 
> wider. No metal in the hub, its just a press fit on the
> motor shaft.
> Consisting of a hub that about 1mm eccentric plus and minus. Two 3d printed 
> ball bearings pressed onto the hub, useing crosman
> bb's for balls. They drive the inside of a toothed belt, printed in petg. The 
> 60 teeth on the belt are triangular, facing outward. The
> belt is 19mm wide and is moderately thin to encourage its flexibility. Two 
> rings with the same triangular teeth surround the belt,
> sized so the armatures eccentricity pushes to full engagement at the maximum 
> measurement of the armature, but the triangular
> splines are disengaged at the amatures minimum measurement, 1 9.4mm wide ring 
> has 60 teeth, the other has 62.
> 
> 
> One ring is pinned into the ID of the housing, the other is pinned into the 
> face of the output shaft/disk, whose OD carries the groove
> of another similar bearing, with the OD of the bearing glued into the housing 
> cup.
> 
> 
> I left it running on the kitchen counter for a month at about 500 rpm for the 
> input armature, no breakage. Output is taken from a 23
> tooth sprocket fitted into, and pinned and superglued into the output disk. 
> Designed to fit on the A drive furnished with a 6040
> Gantry mill when bought as a 4 axis. The existing motor and gear ratio has 
> very low holding power, this does. Backlash is in the
> driving belt as its not quite tight enough and it will need an idler fitted 
> to snug up the belt. On that drive, the spacing is not
> adjustable.
> 
> 
> 
> Once you have a printer that can use petg AND survive, I've a room full of 
> failed printers, it took an $800 prusa kit before it Just
> Worked, you can make this for around $15. Theory is if it breaks, print 
> another from the leftovers.
> 
> 
> Announced much earlier this summer on the list, I have had zero enquiry's.
> 
> 
> You can have the OpenSCAD file when I get a working machine up again, or I 
> can mail you one drive and the motor+driver for $200.
> Right now I'm in the recovery process of bringing this machine back to life 
> after a 6 month old 2T drive failed totally in the night last
> Thursday.  And debian bullseye plus a raid10, all from SSD's is being a PITA 
> to get setup and running like the stretch install that
> puked. So I'm using webmail cuz its all thats working.
> 
> 
> Take care John, Gene
> _______________________________________________
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> Emc-users@lists.sourceforge.net
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