On Sunday, 27 March 2022 15:40:35 EDT andrew beck wrote:
> Chris just reading your email again and looks like the sensors you
> linked are good up to 1 mhz so I'm good to go.
> 
> How wide a slot do you think they need to read the light through?
> 
> If they could read 0.5mm that would be great
> 
> But I probably don't need that accuracy.
> 
> I just want it as good as I can get as I know I'll be tapping several
> thousand holes.
> 
> 400 PPR x4 is 1600 PPR.
> 
> M12 tap pitch is 1.75mm
> 
> 1.75/1600=0.001mm
> 
> Which is plenty lol.
> 
> Maybe I'll try this.
> 
> Can I use halscope to check the sensors are making good quadrature
> 

Yes and no. The halscope quantizes the time according to which thread it 
is being clocked with, and that can, except at quite low speeds, lie like 
a rug. Since those come into linuxcnc from hardware, you'd be much closer 
to seeing the truth with an external scope. Even with a 10mhz scope. This 
is a case of all the scope bandwidth the budget will buy.
 
> 
> On Mon, 28 Mar 2022, 06:06 Chris Albertson, <albertson.ch...@gmail.com>
> wrote:
> > THis goes to 10K RPM?   that is 167 revolutions per second.  400
> > slots
> > means 70 KHz signal.
> > 
> > Can you design an inductive sensor that does 70KHz but is also
> > sensitive enough for near zero RPM?   Optical sensors can work up to
> > 1MHz with no problem as they don't have any inductanve.    You can
> > buy a "C" space sensor for a few dollars
> > 
> > In either case, optical of inductive, you want a 50% "slot" where
> > there is as much metal left as cut away  Then the "edges" of the
> > square wave are the same in either direction.     The 50% duty cycle
> > in effect doubles the sensor resolution.
> > 
> > Why?  Think about the signal when the direction changes.     You have
> > two sensors in quadrature and lets say one is being blocked and one
> > is not,  I think you want the turnaround to take as long for each
> > sensor.> 
> > On Sun, Mar 27, 2022 at 2:22 AM Andy Pugh <bodge...@gmail.com> wrote:
> > > > On 27 Mar 2022, at 08:09, andrew beck <andrewbeck0...@gmail.com>
> > 
> > wrote:
> > > > And is bigger dia better for higher resolution?
> > > 
> > > Probably not, as it will perhaps have more scope to oscillate at
> > > 10,000 rpm.
> > > 
> > > Don’t neglect the purely mechanical design of this fast-spinning
> > > part.
> > > 
> > > Have you considered optical sensors rather than inductive?
> > > 
> > > What will be counting the pulses?
> > > 
> > > LinuxCNC can lathe-thread with one sensor.
> > > But rigid-tapping is different as it needs to accurately detect the
> > > reversal point. So you need three channels for index and full
> > > quadrature.
> > > 
> > > Work out what error you can accept in the reversal point detection
> > > (as a fraction of thread pitch) and you can get a feel for how
> > > many slots you need.
> > > 
> > > 
> > > 
> > > 
> > > _______________________________________________
> > > Emc-users mailing list
> > > Emc-users@lists.sourceforge.net
> > > https://lists.sourceforge.net/lists/listinfo/emc-users
> > 
> > --
> > 
> > Chris Albertson
> > Redondo Beach, California
> > 
> > _______________________________________________
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> > Emc-users@lists.sourceforge.net
> > https://lists.sourceforge.net/lists/listinfo/emc-users
> 
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Cheers, Gene Heskett.
-- 
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 soap, ballot, jury, and ammo. Please use in that order."
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