If you can print the pattern and supply it to the foundry, the cost will be
low.  But you should talk to the foundry about how to make the pattern.
Some patterns will warp as they cool.  I think it has to do with the part's
thickness, or rather if there are thick and thin parts in the same
pattern.  Also, some patterns will shrink as they cool, and you need to
design the pattern differently from the final part.     I know someone who
wanted to make some lighter-than-normal cast iron cookware, and the foundry
said the pattern was too thin in some places.

But as you made the pattern in CAD you can print it can give it to the
foundry and they can tell you, then fixing it is very easy, not nearly as
hard as making a new wood pattern.

Unless you have a lot of experience with making cast iron parts, you want
to use a LOCAL foundry where you can talk to the person there in person.
Then he can tell you how to redesign the pattern if that is required.   You
need to follow their design rules

On Mon, Apr 3, 2023 at 5:46 AM Todd Zuercher <to...@pgrahamdunn.com> wrote:

> Google up some names and make some phone calls.  There are literally
> thousands of small foundries across the US.  The trick is finding which one
> wants your money and is most convenient for you.
>
> Todd Zuercher
> P. Graham Dunn Inc.
> 630 Henry Street
> Dalton, Ohio 44618
> Phone:  (330)828-2105ext. 2031
>
> -----Original Message-----
> From: hubert <h...@hbahr.org>
> Sent: Sunday, April 02, 2023 1:11 PM
> To: emc-users@lists.sourceforge.net
> Subject: [Emc-users] Custom Cast Iron castings
>
> [EXTERNAL EMAIL] Be sure links are safe.
>
>   I have a new spindle that I would like to mount on my Mill.  It larger,
> faster and more powerful than my current spindle.  I have created a 3D
> model of the desired spindle holder box that I would like to get converted
> to cast iron.
>
> I would appreciate recommendations on sources of custom castings.
>
> I live in central Texas.
>
> Hubert
>
>
>
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-- 

Chris Albertson
Redondo Beach, California

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