If I got it right trochoidal tool path is for milling slot with mill diameter slightly smaller than slot and address the problem with large tool engagement. Have not being thinking about a slot, it is a special case with parallel walls close together not sure if the calculated tool get constant tool engagement angle.

Expect force on tool to a large degree depend on tool engagement angle though heat also ought to increase since tool machine for a longer distance each turn. Expect force on tool also to some degree. Guess these are good reasons to limit tool engagement angle.

Heat is a problem but above a certain surface speed heat get lower and found someone claim HSM use constant tool engagement angle but there are more problems to solve with HSM. They talk about advantages with HSM machining that do not mention anything about the math to get constant tool engagement angle in the corners. I want calculate constant tool angle path to get rid of wobbling and other problems in corners.


Nicklas Karlsson



Den 2023-06-22 kl. 15:19, skrev andy pugh:
On Thu, 22 Jun 2023 at 14:05, Nicklas SB Karlsson <n...@nksb.eu> wrote:
Had some problems with machining in corners, tool wobbling. Trying to
learn more about it I stumbled upon document with constant tool
engagement angle. Concept is keep length of tool peripheral which is the
length teeths machine material constant
Is this the same as the trochoidal tool paths used in HSM?

(I initially thought that you were talking about a lathe with a
rotating tool insert, but I am now thinking that you are talking about
milling)



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