If you can obtain/borrow any thermal imaging device, then run with the PSU
with covers off and check every 5min. You should identify a cap-thermal
problem.



On Sat, 2 Dec 2023 at 21:14, John Dammeyer <jo...@autoartisans.com> wrote:

> > From: Chris Albertson [mailto:albertson.ch...@gmail.com]
> >
> > If it is a simple linear power supply, yes they are very easy to debug
> and
> > repair,  LIkey it is the caps.
> >
> > But switching power supplies are much harder to debug, You can guess it
> > might be the same issue but these have dozens of parts that can fail..
> In any
> > case, the cost to repair is small.
> >
>
> I disagree.  Switching power supplies are way more likely to fail from
> high ESR.  That the system runs for a short while and then fails is again a
> symptom of a capacitor overheating due to high ESR.  Or the voltage is
> right on the edge and as the cap warms up the heat results in a change that
> results in the power supply moving out of spec.    There may even be enough
> heat developed on the board that a solder joint becomes unreliable.
>
> In the past even PC motherboards have been repaired by a wholesale swap of
> the electrolytics.
>
> So what I would do is an initial survey of the electrolytic capacitors
> inside the power supply and order a set.  That way the machine can still
> run for an hour or so a day while you wait for parts from a reputable
> source.    Then replace the capacitor when they arrive.  That won't prevent
> the power supply from working again and it may well fix the 1 to 2 hour
> failure period.  In either case $30 or so worth of caps is cheap.
> John
>
>
>
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