Hello Jean-François!

I am using Mesa 8i20 servo drives that do not have built-in power
supply, it takes DC as power input so I am trying to figure out how to
do that properly. It seems to me that only a pair of rectifier bridge
and capacitor is not enough to keep fuses happy.
I do not worry about discharging the capacitor - what I observed from
initial testing with one 8i20, it seems to me that drive does slowly
discharge it - voltage dropped to few volts within a minute or so.
Peter, is that intended or was it just some kind of happy moment and I
actually should worry about discharge circuit as well?

Viesturs

trešd., 2024. g. 7. aug., plkst. 10:19 — lietotājs Jean-François Simon
(<jfsimon1...@gmail.com>) rakstīja:
>
> Hi good morning,
>
> I never eared of a power rectifier directly connected to the line,
> usually there will be like slow charge circuit through resistors,
> often also a filter at input stage, like LCL with inductors.
>
> Based on the explanations, i can't figure the details, is it so you
> design and built a custom circuit, or implemented existed
> modified circuits ?
>
> Essentially, yes it depends on the power rating, and passed a
> point, drives have both charge and discharge circuits, as you
> can't feed up instantly, it would exceed some ratings.
>
> The parts damaged at fast charge i guess would be also the
> diode bridge, some wire and connections, for capacitors i'm
> not sure they would be at issue, though they can overheat
> from the internal resistance.
>
> If i got it right, you are trying assemble modules (like a
> rectifier bridge with other things, DC bus and inverters),
> then we need to look at the module datasheet and ratings
> to fogure out these things.
>
> It's quite wrong Caps remain charge, that should never happen,
> all drives discharge the internal caps at standstill, something's
> failed or missing.
>
> Regards
>
> Jean-François
>
> On 8/6/24 22:44, Viesturs Lācis wrote:
> > Hello!
> >
> > Recently I have posted some questions about the retrofit that I am
> > working on and now I have encountered an issue that I cannot figure
> > out.
> > The thing is that I am swapping original Yaskawa servo drives with
> > Mesa 8i20. One of the things for that was 3phase rectifier bridge (it
> > takes 230 VAC input and provides 340V output) and 4700 uF capacitor
> > for smoothing the ripple.
> > It took me some time and some patience from PCW to fix the config and
> > in the end I got one 8i20 to move one joint in the machine. So my next
> > step was adding 2 more 8i20 drives for remaining 2 joints. It ended up
> > with a blast in one 8i20. So I replaced it as well as I had to replace
> > rectifier bridge. But now my issue is that protection fuse is tripped
> > as soon as I enable machine power.
> > 1) only rectifier bridge connected - all good
> > 2) rectifier bridge + capacitor - fuse tripped immediately
> > Note that I have not yet connected DC bus to 8i20 drives.
> > I checked capacitor with multimeter, it was showing 180V DC (and it
> > did not decrease in that time that I was holding multemeters pins
> > there). I am not sure if that is some residual charge from previous
> > (which I doubt) or if that was some charge that was acquired before
> > fuse was tripped, but this seems to me like a good capacitor. Is that
> > correct?
> >
> > I do not understand why was everything fine in initial testing - I did
> > turn machine on and off lots of times and capacitor was discharged
> > (and recharged!!!) numerous times. I have swapped that fuse for
> > identical unit from a machine that has yet to go through the retrofit
> > process. And it is the same.
> >
> > So my question to electronics gurus - could capacitor be damaged or
> > was it just a beginners luck that everything worked and do I need to
> > introduce some inductor between rectifier bridge and capacitor to
> > limit the startup current that charges capacitor?
> >
> > Viesturs
> >
> >
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>
>
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