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Tommy & Jim,
Thank you very much for the tips.  I'll be sure to check for free & smooth
movement of all control prior to securing the floor.

Along the same lines of not having to do it again; Did you happen to
notice
any other parts needing replacement when you replaced the control column
bushings?

Dan Hall
N3968H
----- Original Message ----- 
From: "JThomas Terry" <[EMAIL PROTECTED]>
To: "James Lilly" <[EMAIL PROTECTED]>; <[EMAIL PROTECTED]>
Cc: <[email protected]>; <[email protected]>
Sent: Wednesday, September 29, 2004 11:23 AM
Subject: RE: [COUPERS-FLYIN] Control column bushings


Dan, pay close attention to those last two lines.  You don't want to
have to pull up the floor again.

Tommy
N93929

-----Original Message-----
From: James Lilly [mailto:[EMAIL PROTECTED]
Sent: Wednesday, September 29, 2004 8:19 AM
To: [EMAIL PROTECTED]
Cc: [email protected]; [email protected]
Subject: Re: [COUPERS-FLYIN] Control column bushings

----[Please read http://ercoupers.com/disclaimer.htm before following
any advice in this forum.]----


I just replaced the bushings in the mast and also in the linkages to my
right aileron this last annual. You have to pull the floor plate up and
I remember that there are some bolts at the base of the mast that are a
small pain, but it wasn't impossible. Watch the header tank when you
take out the mast so you don't punch a hole in it. It was a little
better when it was put together. Oh yes, don't overtighten the bolts
when you reassemble the elevator cables to the mast. That makes flying a
bit difficult (to say the least) in that mothing moves! Make sure
everything moves smoothly piece by piece as you reasemble it so you
don't have to pull the deckplate up again!

Jim

-----Original Message-----
From: "Dan Hall" <[EMAIL PROTECTED]>
To: <[email protected]>, "Coupers Mailing List" <[email protected]>
Date: Tue, 28 Sep 2004 23:16:00 -0700
Subject: [COUPERS-FLYIN] Control column bushings

----[Please read http://ercoupers.com/disclaimer.htm before following
any advice in this forum.]----



I'll throw this one out there for some input from those who have 'been
there'.  This is probably just a very simple issue of replacing two
bushings in the control column.  Anyway, here goes.......


I have some slop or play in the control yokes which upon inspection
appears to be from movement (looseness or play) of the top shaft that
goes down the middle of the control column.  The visible components look
fine (chain, etc.), and it moves slightly side to side within the column
when the control wheels are moved, so I'm assuming it's the top bushing
inside the column that is worn (415-52119, page 30 & 33, figure 21, No
37).

Any suggestions or comments about that condition?  The control column
was supposed to have been gone through and rebuilt about 10 or 12 years
and 1200 hours ago.  Are there other parts that are likely to be worn &
in need of replacement other than those two bushings?

Are there any 'tricks' to watch for when replacing the bushings in the
control column, removing or re-installing the column, or checking the
rigging & controls post repair?

Feel free to reply off line or on line as appropriate.
Thanks in advance.
Dan Hall
N3968H
[EMAIL PROTECTED]
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