Chuck,


It sounds to me like your overflow line from the header tank back to the wing 
tanks is either plugged or partially plugged.? The fuel level in the header 
tank should never reach the top of the header tank, because the overflow in the 
header tank is set at? a level lower than that.? This isn't a problem with the 
filler cap gasket or the fuel pump, especially if you didn't have the problem 
before.? A clogged overflow line or some trash blocking the overflow outlet in 
the header tank would cause this problem.? I would start by?looking in the tank 
with a mirror and flashlight to see how the overflow fitting looks.? 

Let us know what you find!

Wayne DelRossi


-----Original Message-----
From: chuck <[EMAIL PROTECTED]>
To: [email protected]
Sent: Fri, 26 Oct 2007 12:42 am
Subject: [ercoupe-tech] Overfilling header tank









I fly an early 415-C (s/n 287) with the early fuel system plumbing.? On?a 
recent flight?I smelled fuel in the cockpit (big red flag).? After removing the 
header tank and checking for leaks, inspecting all screens, and fuel 
lines/connectors etc; and measuring the fuel pump restrictor (0.063) - all 
clean- my A&P and I are at a loss for causes.? A recent test flight revealled a 
slight leak around the header tank filler cap, and the float gauge was at the 
top of the sight tube- and over fill condition.? Any ideas for the next step?? 
Replace filler cap gasket? Replace restrictor in fuel pump?? Carefully monitor 
RPM (I have a 7146 extreme climb prop at my field elevation of 4160')?? What 
rate does the fuel pump transfer fuel to the header tank?? This condition had a 
rapid onset.

Chuck Rosenfeld

N87114



 

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