Also I wonder if you have something floating in the tank that is 
sometime blocking the return. I believe that is also happening to me. 
If I cruse long for a period of time I sometimes see my float 
starting to raise and if I do nothing it will eventually overflow 
from the vent. If I wiggle the wings or nose some to slosh the fuel 
around a bit the float starts down again. I really need to fix that.

Kevin1

--- In [email protected], "kgassert" <kgass...@...> wrote:
>
> When this is happing is the sight gage rising indicating that the 
> fuel is indeed not returning as needed? If so and if there is good 
> return lines and no leaks as you indicate then the only place for 
it 
> to come out would be the vent hole. So again if the returns are 
open 
> and no leaks are there then the pump would have to be pumping too 
> much and overwhelming the returns. I take it from this discussion 
> that you don't have an engine driven pump, only the electric?
> 
> Kevin1
> 
> --- In [email protected], "Bert" <stkbull@> wrote:
> >
> > Thanks everyone for your input.  Thus far, we have not solved the 
> > problem but we have numerous good leads.  Responses to the 
> individual 
> > who spoke up follows:
> > 
> > Thanks Dan C
> > - I have flown for four years now, including many long cross 
> country 
> > trips using the electric fuel pump.  Only turning it off when the 
> red 
> > light comes on indicating a dry line (empty wing tanks).  A 
> condition 
> > that has always occurred at about 2:45 to 3 hours of flight.   
> > 
> > 
> > Thanks John Cooper
> > - Having filled the tank and tested it (and all the lines) under 
> > pressure,  we are somewhat mystified.   There do not appear to be 
> any 
> > leaks, holes, cracks, etc in the systems plumbing.
> > - The inability to replicate the event during static ground 
tests, 
> > mystifies us as well.
> > 
> > 
> > 
> > 
> > Thanks Bill N1659Z
> > - The cap (and sight tube) are brand new.  The old cap (with an 
> > unprotected wire protrusion sight gauge) had a thin very old 
> gasket.  
> > The new gasket is surely making a better seal.
> > 
> > 
> > Thanks Syd
> > - The black rubber gasket is old and is a possible culprit.
> > - Yes we have verified the return line is clear.
> > - I'll have my A&P check the `restrictor'.
> > 
> > 
> > 
> > Thanks - W. R. Bayne
> > -Yes the return line appears to go to the right wing tank (it is 
> > clear, unobstructed)
> > -Yes the vents on all three tanks are clear
> > -I am looking up the old records for fuel system modifications as 
> you 
> > suggest.  I have been flying this plane regularly for four years 
> yet 
> > never experiencing this problem (except for a frequent fuel 
> smell).  
> > Changes made over a decade or longer in the past should not be 
> first 
> > evidencing a problem now.
> > -Your idea about the "seal" being the culprit, seems worth 
> pursuing.  
> > The seal looks good, but is VERY old.  I do know fuel was filled 
> > above the the neck joining point during our test yesterday. 
> > -I don't know what PSI the A&P used. 
> > 
> > 
> > Thanks everyone.
> > 
> > Bert Hampton
> >
>


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