>
Bert,

A couple years ago, not long after I got my 415-C, I began getting  
blue stains on my hand whenever I reached under the panel to check  
the position of the fuel valve handle during pre-flight.  Turns out  
there was a small amount of seepage from where the tube that that  
valve is on goes into the header tank.  The valve mechanism is right  
over pilot's feet, so I thought of this as something else worth  
checking in your situation.

Linda


>  Bert wrote:
>
>>
>>
>> I have presented this problem before. Several suggestions were put
>> forth. However, the problem presists. In a nut shell:
>>
>> - every flight leads to an eventual high volume leak of fuel into
>>
> the
>
>> cockpit generally over the left seat occupants feet.
>>
>> - turning off the fuel pump will stop the leak.
>>
>> - the system has been pressure tested twice, no leaks found.
>>
>> - the aircraft has had a fuel 'smell' for sometime now.
>>
>> - installtion of a new fuel filler cap (with glass covered fuel
>>
> level
>
>> indicator) solved the odor problem.
>>
>> - the new cap has a NEW gasket.
>>
>> - the caps airvent seems the only place fuel can exit the header
>>
> tank.
>
>>
>> - the gasket at the at exit of the filler tube through the cowling
>>
> is
>
>> probably as old as the plane (1946)
>>
>> - best idea is, the system builds up pressure and forces fuel out
>>
> the
>
>> air vent, which then is forced by the in flight airstream down and
>> under the cowling where it eventually flows over the header tank and
>> onto the left seat occupants feet.
>>
>> - the overflow plumbing seems to be in working order. You can hear
>>
> the
>
>> fuel flowing back down to the wing tank when you over fill the
>>
> header
>
>> tank.
>>
>> - fuel exiting the airvent is not visually apparent during flight.
>>
>>>> - simply replacing the gasket at the filler tube/cowling would stop
>>>> the fuel from entering the cockpit --- but not the actual lose of
>>>>
>>> fuel
>>>
>>>> in flight
>>>>
>>>> - anyone want to suggest a fix? Turning off the fuel pump and never
>>>> allowing the header to fill itself works, but is obviously not a
>>>>
>>> fix,
>>>
>>>> just a work around.
>>>>
>>>> Help --- anyone, Please.
>>>>
>>>> Bert Hampton
>>>>
>>>>

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