Bill Bayne,

 

Just a question, do you have improper holes in your spar cap?

 

Thanks,

Bill Biggs 


To: [email protected]
From: [email protected]
Date: Mon, 21 Sep 2009 15:18:43 -0500
Subject: Re: [ercoupe-tech] Re: Improper holes in spar cap




Hi Dave,

Comments interspersed below.

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On Sep 21, 2009, at 10:05, [email protected] wrote:


Bill,

That's all well and good.  But my experience with waiching how the FAA does 
business with the airline industry since 1993 leads me to these conclusions--

1.  The FAA is going to do what they are going to do.  
I agree; but we, the people have the right to demand, and demand strongly, that 
the FAA follow their own procedures for issuance of an AD.


Yes, there is an agenda here and we aren't privvy to all the details.  
You have expressed your opinion, so this is mine:  The details are not 
important.  The FAA and it's "culture" today want private aviation out of their 
hair.  We are the individuals with intelligence that threaten their unilateral 
and dictatorial exercise of authority.  Once we are out of "their" skies they 
will have undisputed and unlimited authority over any and all commercial use of 
the airways (in the name os "we, the people, of course).  Not one of them will 
ever stand in the unemployment line.


Express your outrage if you wish, but don't expect it to accomplish anything 
constructive.  
There is a difference in mindlessly raging and holding an agency properly 
accountable, to such extent as that is possible.  There will come a time when 
the FAA is essentially unaccountable, but that time is not yet here.


Better yet, express your outrage to your congressman or senator, or directly to 
the Administrator, 
I agree we should make these people part of our efforts.


because you are wasting your ink to include that in any response to the ACS.
It is my ink to "waste".  If we owner/pilots do not insist strongly that the 
FAA comply with their own procedures, which at least pay lip service to being 
accountable to those they serve, they will act ever-more unaccountable at an 
ever increasing pace.  We have legitimate means at hand to slow it the 
progression of unreasonableness and so I believe we need to dig in our heels 
and fight them where we are with what we have just as hard and effectively as 
we can.  The meek do not inherit the earth...they inherit the dirt.  I believe 
something was lost in the translation from one language into another.


2.  Hoping this problem will go away or that the solution will be simple and 
easy is like burying your head in the sand.  There will be an AD forthcoming.
While there will always be another AD forthcoming, we have an obligation to 
assure that those adopted address a genuine fleet problem and not merely serve 
to validate an open-ended FAA means with which to ground an ever-increasing 
number of perfectly safe operational airframes.

3.  Not cooperating or withholding information from the FAA is in nobody's best 
interest.  
I disagree.  Just as a criminal would be stupid to tell the prosecution 
anything and everything, we aircraft owners, whom I would argue are treated as 
criminals by the FAA, do not best serve ourselves by making their achievement 
of their unknown agenda easier.  The information I shared here and would 
withhold from them is available to them in their files in many forms and 
places.  To access it, they have to devote effort.  That is effort not 
available to them to otherwise bother us.  Accordingly, I do not deem my 
request that this information not be made freely available to assist them in 
our persecution to be unreasonable.  The ultimate decision at this point will 
be up to each person on this list.


The less information the FAA has to work with, the more severe their "fix" to 
the problem will be.  
That is precisely the reason for a "comments" period in the AD process.  But 
before a "fix" to a problem is possible, there must be agreement as to 
precisely what the problem is.  In this case, the problem is the very arrogance 
and ignorance of the originator.  It looks at an accident that, at best, is a 
statistical "fluke" before there is even a final "finding" as to cause.  I have 
information that I will present that I believe will conclusively show that the 
cause was NOT holes in the wing spar, whether authorized or unauthorized.  To 
such extent as the collective efforts of Ercoupe owners are effective, this 
particular threat to the Ercoupe fleet should die a natural and well deserved 
death.


I think we should provide them with as much information as possible to help 
them make the best decision.  
I absolutely disagree.


That does not guarantee that we will be able to live with the solution, but I 
guarantee it will be worse if they make a decision in a vacuum.
No. if we give them the weapon and bullets to achieve their goal(s), their own 
authority and influence unused will then be employed to our further 
disadvantage.  That's what they DO, day in and day out; and we pay them while 
meekly allowing them to do it.

4.  Cooperation is probably the best way to get information from the FAA 
regarding exactly what they are looking for.  
Again, I disagree.  

Even the FAA has an obligation on some level to appear reasonable.  What they 
have presented is mere speculation inadequate to support a logical hypothesis.  
It is in no way sufficient to justify a new AD.  If we allow them to slip their 
proposed and unwarranted intrusion into things so common in the field as could 
ground operational Ercoupes in a heartbeat without proper and meaningful 
substantiation or appeal, we, and only we, are to blame,


My airplane has holes drilled in the main spar cap to mount the seat pan.  The 
seat pan is of original design but it's obviously a replacement with no 
documentation in the FAA 337 file.  The previous owner found broken screws and 
stripped threads and enlarged some of these holes to drill out the broken 
screws and re-tapped them from #6 to #10.  The A&P who did the annual and 
another AI who did the pre-buy were both aware of this and signed it off-- 
neither considered it an issue.  Without knowing the specifics, it's hard to 
know if my airplane will be one of the ones affected, but I'm assuming it will. 
 
Good assumption.  Holes drilled and threaded are much more likely to serve as a 
point of origin for stress failure than even larger clean holes for through 
fasteners.


I'm hoping to get more information soon through the EOC that will help me 
determine if I need to be concerned or not.  If I don't get some more 
information withing the next four to six weeks, I will be contacting the FAA 
and to explain what I've found and sending pictures.
I have been a member of EOC since the early eighties.  Having completed terms 
as EOC Regional Director, Vice President and President, what I "bring to the 
table" is at least worthy of unbiased consideration.   If there were ever a 
time for Ercoupe owners to speak with a common theme and voice, this is it. 
Information I provide will likely be in the EOC "official response(s) and that 
of Univair.  

For you to unilaterally step forward out of our ranks and provide the FAA with 
such pictures may give them precisely the information they need to implement 
this nonsense.  

I would instead suggest that  you have your mechanic enlarge these holes (not 
to exceed 11/65" (.171) in diameter and install through fasteners, otherwise 
your spar will likely be found unsafe.  You may have the money to buy another 
Ercoupe and the time to part out your present one, but any of us don't.  Their 
flying days could quickly end if AD 2003-21-01 is amended and implemented as 
presently proposed.  You seem to expect this to happen and accept that as fact. 
 I don't and won't.

Getting into a pissing match over this will only hurt us in the long-run.  
This unilateral characterization of the give and take of legitimate discussion 
implicit to a (hopefully) coordinated effort on the part of Ercoupe owners is 
both offensive and inappropriate.  It cannot refer to exchanges with the FAA, 
because they do not communicate with the necessary frequency to sustain such an 
exchange.


The airlines have the money, lobbying power, and legal resources to do damage 
control when the FAA puts a heavy burden on them to comply.  We don't, and I 
doubt I doubt Univair does.  We're little fish to the Feds.  
I agree.


Ultimately it will be their engineering department that makes the call based on 
data supplied from the field, and all the "what iffing" and armchair analysis 
from a bunch of owners is just wasted energy.

JMO, YMMV,
Dave 
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I am reminded of the expression "Lead, follow, or get out of the way.  You 
insinuate dogmatic opinions into an important discussion that needs to take 
place.  You argue, in essence, that "resistance is futile" and collaboration 
with our oppressor is the only sane choice.   I do not choose to be their slave 
of my own free will.

While our energy may well appear "wasted" in hindsight, any ultimate defeat 
will be honorable and acceptable only to such extent as we honestly and 
fanatically resisted such outcome to the total exhaustion of available 
resources.   This is not Singapore.  It is the Battle of Britain.  We are the 
few.  We must be David to the FAA Goliath.

Sincerely,

William R. Bayne
.____|-(o)-|____.
(Copyright 2009)

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