I have had my share of carbon monoxide in the cabin and have a few comments to 
offer.
 
The cause of the Co2 was not just the flimsy clamps on the exhaust system but 
some considerable holes in the left side exhaust stack that happened just 
around the spot welding of the rear muff flange. There were five small holes 
that were burned through the alloy at every weld point where the welding 
slightly changed the yield of the metal. Metal fatigue did the rest. the 
exhaust fumes were entering the cabin heat stream and striaght into the cabin 
even with the heat turned off, the flap is not enough to keep out the stream of 
air and Co2.
 
I have since added to my list of annual inspections, remove the heat muff and 
inspect the left stack. I suggest everybody do the same. It takes about 15 
minutes if you have the four stupid little screws at the back. Personally, i 
have made a new one that wraps around and is held on by two starp clamps at 
each end around the flanges. It takes about 3 minutes to remove and inspect and 
maybe 5 minutes to re-install.
 
In addition to that, I have found on E-bay a set of harley Davidson "aircraft 
style" exhaust clamps for about $15 that are about 1  1/4" wide and can be 
tightened plenty and these are much sturdier than the original clamps, they do 
not damage the pipe like the automotice clamps do, and are either chrome plated 
or stainless and look good to. they will require a field approval which when 
compared to the original clamps, is a no-brainer.
 
I have pictures for thise who would like to see them.
 
Alan Fairclough
N87333
N94694


      

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