I agree with Wayne that any coupe whose fuel system has the gascolator, or fuel filter bowl (see Parts Catalog, p. 26, Item 54), mounted low on the forward face of the firewall is subject to unanticipated fuel flow interruption in the manner he describes. Some Forneys and coupes (not Alons) have been retrofitted with this firewall-mounted gascolator by well-intentioned but uninformed owners or mechanics.

I agree that this would seem the most likely cause of the recent crash in Portugal.

Wayne's solution should be in the preflight checklist of any and all such airframes.

Regards,

WRB

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On Mar 26, 2010, at 07:49, Wayne Woollard wrote:

Ed:
 
I have advocated for many years that there is a serious problem with tha architecture of the Alon fuel line routing. 
 
The problem shows up if the fuel line is shut off at the base of the header tank, and work is done on the remaining fuel system, or if the header tank is drained for any reason or if all the fuel is consumed and it is refilled.
 
A basic fact of hollow lines is the fuel weight is enough to create a small amount of fuel pressure at the carburetor, but this is not enough weight to allow an air "bubble" to pass.  A bubble of air in the fuel line will only allow a limited amount of fuel to pass by, and will act as a partial restriction, although THE LINE IS NOT RESTRICTED!!
 
This simple fact along with the fuel line routing to the Alon Gascolator setup and beyond are the cause of many frustrating takeoff incidents, wherein the equipment failure cannot be duplicated.
 
If you push down the tail of an Alon to duplicate the "Takeoff" angle of attack and you have recently refilled your fuel system, an air bubble can occur between the output of the header tank and the input to the carburetor.  This "Can" be duplicated by draining the header tank, and the loop in the fuel line at the carburetor input, then refilling the fuel tank and powering up the airplane, go through all the check lists, and taking off on a 3 mile long runway, such as Castle, and see for youself.  Halfway down the runway at an altitude of 200 feet the engine will quit from fuel starvation!  Plenty of room remaining to land, but not so at a "Normal" airport.
 
Solution:  Bleed the air from the fuel line connection to the carburetor by disconnecting it and holding it to a position below the lowest point in the fuel system till the fuel runs smoothly without air, and reconnect.  following all the safety procedures of course.
D. Wayne Woollard CPBE
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