Hey Dave: Yes the baffles are a pain. I do not have any instructions except 
 to look at the engine installation on page 21 of the Ercoupe parts 
Catalog. You  put item 30 and 31 in place first. The thin stainless parts go 
over 
the top of  the push rod tubes and then down into #29 which is placed between 
the two sets  of push rod tubes for each cylinder. The ends of the thin 
parts are bent over  the bottom edge of #29. The straight side of the thin 
baffle goes against  the straight part of the cylinder fins.  It easier to get 
it together if  you put the thin pieces (30, 31, 32, 33 etc) in place then 
work #29 up between  the push rod tubes with the ends of the thin pieces 
coming down and out of #29.  You pull them as tight as you can and then bend 
the 
ends over the edge of #29.  You can see how #29 goes because of the cut outs 
for the rubber seals on the  push rod tubes.
    The wire from parts 30 and 31 goes up between the  cylinders. Then you 
put items 32 and 33 on the front and rear of the cylinders  with the thin 
piece going over the top of the push rod tubes like 30 and  31,  You put the 
spring wires (34 35 34A) as shown in the Figure 17  (page 21) together and 
then pull the wire sticking up from # 30 and 31 into the  spring on 35 as 
shown on the upper part of the drawing.
    Once you have done it a couple of times it is not  so bad, but if you 
have never done it I can understand why it is a  problem.
    If you make a copy of Figure 17 on your computer  and then blow up the 
pieces of the Figure 17 to 200 or 250 % you may be able to  better 
understand. All the pieces are not given numbers, so it is tough to cover  them 
all.
Lynn Nelsen
 
 
 
In a message dated 8/28/2010 1:37:38 P.M. Eastern Daylight Time,  
[email protected] writes:

 
 
 
John,
I think I am OK on the oil sump baffles.
My problem is all the  baffles around the cylinders.  If you have 
info/diagrams/instructions for  those, I'd be most grateful.
VR,
Dave  Winters
+++++++++++++++++++++++++++++++++++++++++++

 
____________________________________
To: [email protected]
From: [email protected]
Date:  Fri, 27 Aug 2010 18:11:23 -0400
Subject: Re: [ercoupe-tech] cooling baffles  diagram


 
On 8/27/2010 5:05 PM, Ronin Sensei wrote: 

Can anybody direct me to, or send  me, a detailed diagram and instructions 
for installing the cooling baffles  on a 1320 lb Coupe?  (or a D model, 
since they are the same, I  understand).


The 415C and CD all use the same  baffling regardless of whether or not the 
1320 lb STC has been  installed.  [Only] Aircraft certified under A787 
require additional  baffling on the oil tank if other than a C75 is installed.

So, exactly  what do you need? I have several diagrams that show how the 
standard baffling  is to be installed.  Let me know what area you are 
concerned with and I  will get you the right drawing.

-- 
John Cooper
Skyport East
_www.skyportservices.net_ (http://www.skyportservices.net/) 







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