New techniques from practical experience, atta boy! As a gut reaction to your welded manifold I think you should fabricate a test piece with the same construction technique and band saw it across the welds so you can get a sectional view. I think it is strong enough, but are there any places for peroxide to hide or bits of contaminants that mite clog your injectors or lodge in the pack?

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........ Alex Fraser  N3DER .........
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