On 1/28/2013 4:44 PM, Lee Hart wrote:
On 1/28/2013 4:54 PM, Chuck Hursch wrote:
I think the Elcon gets set up with IUI for floodies, with perhaps even a
fourth-stage trickle charge.

The final xxI in an IUI charge cycle is generally for equalization.
After the battery is nominally "full", it keeps charging at some low
current until some cutoff condition is satisfied. It might be for a
fixed time (1-2 hours), or until a particular voltage is reached, or
some other condition. But this final xxI stage should in no case last
more than a couple hours.

A lead-acid battery should never be trickle charged. It is bound to
overcharge it. "Trickle charge" means continuing to charge at some low
current forever, regardless of what the battery voltage is.

I would have to wonder how one then would handle an old pack that's got some shorts in some of the cells, along with the fact that some cells just don't charge as fast as others. As I mentioned about a year ago, last March I think it was, I watched the sg in a cell in a battery that I pulled out of the pack go from 1260-ish to 1190-1200 just sitting there on the deck for about a week. What I've gotten into doing over the last year or so is just float charging the entire pack w/ variac/rectifier to the tune of an amp or two. I figure I can offset the shorts as well as slowly equalize the pack. I'd likely be out of the game with this pack by now if I hadn't done this.

The other thing I'd like to hear from the battery experts is how would they handle a new pack. My new pack, once I get it before too many more months, is probably going to sit a lot. During the dry season in the summer, I will be biking to work four days of the week, and drive one day of the week, folding all my errands and grocery shopping into that one day if I can manage it that way. I've already been working into this mode for the last two years since the CalPark Hill tunnel has opened making it much easier to bike to work. My car hasn't moved for this last week, since we've had a dry spell during the rainy season in the winter. But we get some rainy stretches, the car will be going the majority of the time, and the bike cools its heels (this is fair-weather biking). I'm inclined to not have the car on charge while it is sitting. A new pack has minimal self-discharge and shorts. Equalization once every month or two should keep the flock together. The thing that bugs me is that a pack that sits for awhile is almost like a green new pack, you have to kinda break it back in and keep the amps down to avoid blowing the active material off the grid (something I've seen Roland and Cor mention). Is that because the paste tends to lose its structure from gravity, and then there is some sulfation? From what I've felt of the black stuff that gets on the bottom of the caps, it's very thick and gooey - almost like cold molasses.

So that's kinda why I'm shooting for the fall to get a new pack. It will be easier to swap in the new pack while it's dry outside and I don't have to be carrying batteries up and down wet steps (after I've processed them on the deck - grind the lifting tabs off of eight batts to fit under those front racks, for one thing). And then shortly it will be rainy season and I'll be using the car more. Let the old pack sit during this summer.

[snip]
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