Lee thank you as always!! That does explain why I can't find the data anywhere!!

Drew

Sent from my iPhone

On Apr 6, 2013, at 12:27 PM, Lee Hart <[email protected]> wrote:

On 4/5/2013 12:53 PM, Ds2inc wrote:
> Hi lee!
> 
> So would this, and pardon my ignorance there are still some tech
> aspects of this I haven't been able to fully logic out for all the
> variances, not be a good main for my system? Would it be an
> acceptable secondary?
> 
> Ate you familiar with this product I can't find specs any where!

It is a Toyota part, probably custom built to their specs. Toyota
doesn't publish specs, and you are unlikely to find them anywhere else
unless the manufacturer also sells a similar version on the open market
customers.

I have one of these contactors as a spare part for our Prius. Judging
from its physical size, I doubt if it can carry more than 50 amps
continuous. It might be able to carry 100 amps for a minute or less, and can 
probably switch a couple hundred amps *ONCE* on an emergency basis. That would 
be adequate for accessory loads (heater, charger,
DC/DC converter, etc.) but not for the main controller.

Your main contactor (the one that cuts power to the motor controller) is there 
for two reasons. First, because your controller still draws power even when it 
is not running the motor. Without a main contactor, you'd find your pack would 
run dead in a month or so just from the controller's power.

Second, it's there for SAFETY. Motor controllers can fail *ON*. The car can 
take off all by itself (unintended acceleration). So, you want a contactor that 
can be turned off no matter what, to guarantee that the car will stop. To do 
this, the contactor needs to be able to break the worst-case peak current that 
the batteries can deliver. This can easily be 500 to 1000 amps! A properly 
chosen contactor can do this safely. It may arc like crazy and destroy its 
contacts in the process -- but it WILL open!

-- 
The most dangerous enemy of a better solution is an existing one that
is just good enough. -- Eric S. Raymond
--
Lee A. Hart, http://www.sunrise-ev.com/LeesEVs.htm
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