It does take a lot of persistence to overcome my innate tendency to 
overcomplicate things…

Thanks!

On Apr 10, 2013, at 2:24 PM, "SLPinfo.org" <[email protected]> wrote:

> Jeremy,
> 
> Congrats!  I'm sure I'm not alone in this but I really admire your
> persistence.
> 
> Peter Flipsen Jr
> On Apr 10, 2013 12:17 PM, "Jeremy Green" <[email protected]> wrote:
> 
>> So, my Honda CRX EV is finally back on the road after 11 years of
>> inactivity.
>> I took the EV apart 11 years ago because the water pump needed to be
>> replaced and there were a few other upgrades I wanted to do.
>> Then, my brother moved his shop to another state and then 8 1/2 years ago
>> I had my first kid.
>> So, it sat idle for a long time and as these things tend to do (with me),
>> the scope of the project got much bigger.
>> I decided to upgrade the controller and replace my transmission with a
>> later model Integra transmission since there were better clutch options and
>> it is a much beefier transmission.
>> So, this involved custom mounts and a new adapter plate.  Of course, I
>> couldn't find anyone who had the adapter plate I needed so I decided to
>> machine my own on my CNC machine.
>> The CNC machine had been moved to my brother's new shop in RI (from
>> Massachusetts) and needed quite a bit of work to get it going again (again,
>> as I tend to do, I made it a bigger project by replacing the windows
>> controller software with EMC 2 running on linux).
>> So, it was quite a while before I actually had the adapter plate machined
>> (December of 2010).
>> Anyway, I'm back on the road with a Zilla controller and 64 CALB 100 ah
>> cells (unfortunately, the old blue case ones).
>> I went from having a range of around 25 miles to what looks like 65 and
>> the car is a much more reasonable weight.
>> There's a lot to be done still but at least now I can drive the car!
>> 
>> So, on to the fun mystery.  I was testing the car out on the highway the
>> other day and noticed that under hard acceleration, the brake light came
>> on.  I was a little confused and thought either the fluid was low and
>> sloshing or that I had messed up the wiring for the idiot lights.  Then I
>> realized that one of my high voltage cable goes right next to the master
>> cylinder and, the float switch for the brake fluid level is a reed switch.
>> So, under hard acceleration when there was a lot of current going through
>> the cable, it was generating enough of a magnetic field to cause the reed
>> switch to pull in.  I only had to move the cable a tiny bit to get it to go
>> away.
>> I expected to be having to track down some problem in the wiring.  I was
>> happy to find it was a simple (and interesting) problem with an easy fix.
>> 
>> Glad to be back among the EV drivers!  I almost broke down and bought a
>> leaf a year or so ago…
>> 
>>                        -Jeremy
>> 
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>> 
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