On 11 May 2013 at 11:19, Morgan LaMoore wrote:

> I would expect the charger to have a bridge rectifier at its input,
> preventing the charger from supplying power. 

I'm probably missing something - I'm the EE dropout, remember - but I don't 
see how this would make a difference.  

The EV charger was presumably connected across the 240v line (standard US 
setup with a tapped 240v transformer secondary, the tap grounded, and 
serving as a return for 120v loads).  

The 120v drill charger was in one of the 120v legs.  If the breaker in that 
leg opened, only 120 volts to ground from the other leg would be available.  
Now the EV charger has no return to the full pole transformer secondary, so 
it seeks a return to the 120v tap by whatever means it can find.  That's 
through the drill charger. 

Now you effectively have two loads in series across 120v.  The high current 
EV charger has a lower effective resistance than the low current drill 
charger, so virtually all the voltage goes to the drill charger and very 
little to the EV charger.  

If I'm analyzing this right, the EV charger probably shut down for 
undervoltage.  Then it presented a higher effective resistance to the series 
circuit than the drill charger, so it "saw" a more normal input voltage 
(IIRC these PFC chargers will use either 120v or 240v), and tried to start.  
This cycle repeated, which would explain why Steve "[heard] the charger 
cycling up and down."  

Most drill chargers I've seen have been supremely stupid gadgets, often 
little more than a slightly regulated wall wart.  I wouldn't expect 
something like that to be damaged by this - it wasn't getting more than 
120v, it was just getting intermittent 120v.

But maybe this drill charger had more than the usual smarts.  I have a new-
ish cordless drill with a lithium battery, and its charger does seem a bit 
smarter than most.  So, I suppose that rapid input power cycling might 
scramble such a charger's "brains."  Others with better engineering chops 
than I might address this.

> It's also definitely a good idea to have the breakers ganged together
> in a 240V setup.  

It's not just a good idea, it's the electrical code.  Steve might in theory 
have a legal reason to go after the former owner of his new shop/house, but 
it's probably not worth it.

David Roden - Akron, Ohio, USA
EVDL Administrator

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