On 6/14/2013 9:22 PM, Peter Gabrielsson wrote:
While I agree that resistance is important you are unfortunately not really
correct that it causes imbalance due to energy loss in series strings.

The situation is not that simple. Imbalance results from many factors, of which cell resistance is just one. Others include temperature, age, coulombmetric efficiency, charge/discharge rate, self-discharge leakage current, etc. There are also external factors, like a BMS or other things connected across individual cells, or parts of the pack.

Cells with a higher internal resistance heat up more due to charge and discharge current. The temperature differences cause the other factors to change, creating imbalances between cells.

On a single charge/discharge cycle, the change caused by this effect is quite small. But the errors are cumulative. Without some means to correct them, they tend to get larger over time.

As an analogy, imagine a bunch of identical buckets. Every day, you put exactly 1 gallon in each one, and then draw out exactly one gallon. If they all started out "balanced" with exactly the same amount of water, they should stay balanced forever, right? But they don't. One may have a pinhole leak. Another tends to run hotter, so more water evaporates from it. If these errors don't get caught and corrected, there will eventually be big differences in the water level in each one.

Lead-acids are usually slightly overcharged on purpose. Like filling the buckets until each starts to overflow out the top. It's messy and wasteful, but it does insure that every bucket is full on every charge cycle. This prevents errors from accumulating.

With lithium, you don't want to ever let the "bucket" run empty, or overflow. You can't see the "water level" inside, so all you can do is watch the voltage as a way to guess at its state of charge.

As Don Blazer said, while the resistance of an individual LiFePO4 cell can be quite low, there can also be large differences between cells. He's seen 2:1 on the CALBs. I've seen 4:1 or more (on Thunderskys).

--
The greatest pleasure in life is to create something that wasn't there before. -- Roy Spence
--
Lee A. Hart, http://www.sunrise-ev.com/LeesEVs.htm
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