http://www.drivesncontrols.com/news/fullstory.php/aid/4036/Two-motor_powertrain__91can_raise_EV_efficiencies_by_15_25_92.html
Two-motor powertrain ‘can raise EV efficiencies by 15%’
25 July, 2013

[images  
http://www.drivesncontrols.com/files/Oerlikon_Vocis_4SED_EV_transmission_system_web.jpg

http://www.drivesncontrols.com/images//4036.photo.3.jpg
]

An Italian vehicle transmission specialist, Oerlikon Graziano, and a UK
controls specialist, Vocis Driveline, have jointly developed an electric
vehicle transmission system that uses two traction motors in a compact
powertrain that provides four speeds and operates with an efficiency of
around 90%. 

They say that the 4SED (four-speed electric drive) system can raise EV
efficiencies by up to 15%, thus boosting their range, reducing the size of
their batteries, or improving their performance.

The lightweight, smooth-shifting transmission is scalable, making it
suitable for various types of vehicle, including urban electric cars,
sportscars, hybrid four-wheel-drive vehicles, electric buses and trucks.

The system resembles a dual-clutch transmission configuration, but with two
motors instead of twin clutches. There are two input shafts, each driven by
its own electric motor. The two motors replace the usual clutches and
synchronisers, allowing the next gear to be preselected before the previous
one has been disengaged, and can synchronise shaft speeds. Fewer software
algorithms needed compared to a normal automated gearbox, and because there
are no hydraulics, there is no need for valve control.

The motors can be installed parallel to each other, or on opposite sides of
the transmission system. An internal view of the 4SED system 
“The design of the gearbox is very simple”, says Paolo Mantelli, head of
Oerlikon Graziano Performance Automotive. “It is seamless, it is
clutch-less, it needs no synchroniser and is truly innovative!”

Heriberto Diarte, CEO of the Oerlikon’s drive systems business, predicts
that the system “will advance the development of electric vehicles”.

Oerlikon developed the mechanical design concept, while Vocis engineered the
shift control system. Vocis’ work was funded partly by the Niche Vehicle
Network, which is supported by the UK Government’s Technology Strategy
Board.

A demonstration version of the new transmission system incorporating two
25kW motors has been fitted to an electric Mercedes Vito minibus, which
Oerlikon is demonstrating to European vehicle manufacturers. It says that
initial feedback has been positive.
[©DFA Media 1999-2013]




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