Converted a 1985 Renault Alliance DL convertible to Electric

http://www.bnd.com/2013/10/05/2835741/back-to-the-future-belleville.html
Back to the future: Belleville man builds an electric car
By WALLY SPIERS  October 5, 2013

Chris Roberts took a lemon and made lemonade out of it.

He took his 1985 Renault Alliance DL convertible, which didn't run any more,
and converted it to an electric car, which hums right along.

Or maybe whirs right along would be a more accurate description.

Roberts, 38, of Belleville, is an infrastructure specialist for Ameren
Illinois, supporting applicable operations personnel in implementing the
utility's advanced metering infrastructure. He works at the Collinsville
office and commutes in his newly converted electric car.

Why the '85 Renault, a car which makes many of the top 100 worst-car lists?

"Convenience," he said. "I had the car. I was driving it to work (in St.
Louis) until 2006 when the timing belt broke. I was able to coast into the
parking lot."

He said there was a history of Renaults in the family. This was the third.

"It was something I knew inside and out from working on it," he said. "I
spent the last two and a half years working on the conversion, putting it
together in the garage."

He bought all the components, batteries and such, and put it all together.
You can see some of the technical details on his page at an electric car
website at www.evalbum.com/4745.

Although the car carries a French nameplate, it actually was a joint venture
with American Motors Company and was manufactured in Kenosha, Wis., he said.

It had a lot of problems. After he put a new timing belt in his broken car
in St. Louis, it only made it home to Belleville before the new one snapped.
Turns out the timing belt break also messed up most of the rest of the
engine.

"I learned it was one of those problems mechanics see a lot," Roberts said.

So he junked the engine and went electric.

His father, a qualified electrician, had helped him work on cars when they
were both younger, and that continued on the Renault, he said.

"Dad built the circuit that runs all the original gauges in the dashboard,"
Roberts said.

Inside the gas cap flap is an electric plug, which would fit a regular
clothes dryer 220-volt outlet in an emergency.

"You would need a 100-foot extension cord, though," Roberts said.

He has driven it only about 500 miles, so he is still tuning and making
adjustments on connections and settings, he said.

"I moved from the St. Louis office to Collinsville a few weeks ago and just
started driving it regularly when I came here," he said. "It's a 24-mile
roundtrip. The car seems to handle it."

He is still figuring out the high end of its range on one electric charge.

"I haven't gone much more than 25 miles with two people so far," he said. "I
guess the range would be somewhere in the 40-50 mile category."

A recharge takes about three to four hours, he said.

The car holds only two passengers. Part of the batteries fill the space
where the back seat used to be. There also are batteries under the hood and
in the trunk.

Roberts said he had a little less than $25,000 in the renovation.

"About half was the cost of batteries," he said.

He said finding all the parts he needed involved a lot of trips to junkyards
all over the region as well as other complications.

He shipped the original transmission to Arizona where a shop made an adapter
to work with the electric power. When it came back, some of the connecting
bolts were too short and the only match he could find was from a DeLorean.

The gears go from one to five but he has never gotten clear up to fifth.

"I've had it up to 65 mph once during testing," he said.

The interior is reworked and there is a new stereo and heating system but no
air conditioning.

His best guess on battery weight is about 800 pounds, which makes the car a
little heavier than its original weight. He has special shocks on order to
support the weight, which tends to be concentrated on the rear end.

"I'm hoping as technology improves, when it is time to replace the batteries
down the road, it will be cheaper," he said. "The literature says batteries
should last about 1,000 charges. Every day, that's about three years, but
I'm guessing four to five."

His special electric car license plate, "237-EL" came at a discount, but he
said applying for it involved jumping through a lot of hoops with many
pictures, affidavits and red tape.

"The rebate program from the state for electric cars was so complicated that
I opened the application, looked at it and just closed it again," he said.

He said other than it obviously being an older car, the somewhat faded red
Renault doesn't attract a lot of attention.

"Most people don't seem to notice except in parking lots," he said. "I was
at Belleville Crossing and one guy did look because the car is so old. But
then he did a double-take when he didn't notice any noise."

Building a totally electric car is not for the faint of heart, he said.
There are a lot of advantages, but there also are drawbacks.

Now Roberts is subject to a new syndrome that often applies to electric car
drivers.

"I get range anxiety," he said.
[© bnd.com]
....
http://www.evalbum.com/4745
1985 Renault Alliance  “Renault EV Convertible”




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