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This sounds like a "supply" problem more than a "load/draw" problem,
so I'd second the advice to check/clean all connections. One thing to
do is drive around for a bit, and then quickly measure each connection
to find out if one/more is hot to the touch (indicating resistance and
a bad connection).

[Obviously, do this in an electrically safe way... like a non-contact
IR thermometer, or just using your finger while floating in the air
with no contact to anything else ;> ]

Also, if you have a BMS or way to log cell voltages, look for one/more
cells sagging to zero (or worse?) under load. If you have one bad cell
it may now show up as a large voltage drop over the entire pack, but
it may be a 100% voltage sag for the cell....

Failing that, if your pack is OK, it may be a controller issue.

Jay

On 03/09/2014 03:31 AM, Mike Nickerson wrote:
> Hi David,
> 
> Yes, that is correct.  I used to see higher currents and better
> acceleration at low speeds.
> 
> When I'm pulling 60A from the batteries, I will see a drop from
> about 147V to about 142V. When I'm pulling 100A from the batteries,
> I will see a drop to about 139V. When I'm pulling 150A from the
> batteries, I will see a drop to about 135V.
> 
> Those are all current conditions with the batteries a little on the
> cool side.  The drop will be a little less as the weather warms up.
> Because of the temperature and a couple of weak cells, I don't
> really expect to get more than 150A.  It would be really helpful to
> get closer to 100A off the line, though.
> 
> I probably should clean and check all connections.  That is a good
> idea.
> 
> Mike
> 
>> -----Original Message----- From: [email protected]
>> [mailto:[email protected]] On Behalf Of EVDL
>> Administrator Sent: Saturday, March 08, 2014 11:12 PM To:
>> Electric Vehicle Discussion List Subject: Re: [EVDL] Performance
>> Issue
>> 
>> So you're saying that you used to see higher currents and better
> acceleration
>> at low speeds?  Yes?  No?
>> 
>> Bill had some good thoughts.  Also, have you checked all the
>> cells under
> load,
>> to make sure that each one is doing its part?
>> 
>> I know nothing about the Kelly controllers except what I read,
>> which is
> that
>> they're not exactly top shelf products.  This may not apply, but
>> I
> remember
>> the old PMC DCC range of controllers which, if I'm not mistaken,
>> used the
> E/C
>> junctions of the bipolar power transistors as shunt resistors for
>> the
> current
>> limit.  As the transistors aged, their E/C resistance rose,
>> causing the
> controller
>> to limit at lower currents (and causing acceleration to weaken).
>> A few owners tried cranking up the limit control in response.
>> Not too
> surprisingly,
>> they fried the power transistors.
>> 
>> David Roden - Akron, Ohio, USA EVDL Administrator
>> 
> 
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