Ok, new thread.  What is the ideal regen?  

I'll start with some thoughts.  Here are two premises:

1. saftey is a major concern - there needs to be a reliable, automatic way
to disengage regen during an emergency and let braking (or ABS) take over.

2. regen should account for 100% of the deceleration in other conditions
(except when current to battery is too high or the battery is too full).

Given that, I'd like to see:

1. When I let my foot off the accelerator, the speed should stay constant to
the extent no power is applied to the motor.  For example, if you are on the
level, the car should simply coast.  If going down hill, regen should engage
to the extent necessary to not increase your speed.

2. When braking, regen should ideally apply 100%.  However, if deceleration
is greater than some threshold, regen starts smoothly blending with braking,
one linearly increasing, one linearly decreasing until a 2nd threshold is
reached.  At that point, braking is 100% mechanical.

A comment on #2.  By using a deceleration measurement, one avoids triggering
mechanical brakes while going down a steep hill.  For example, the Leaf
appears to use some sort of braking force as a threshold, which means the
physical brakes seem to apply nearly 100% on grades over about 10%.

Peri

-----Original Message-----
From: [email protected] [mailto:[email protected]] On Behalf
Of Buddy Mills
Sent: 20 March, 2014 12:04 AM
To: 'Electric Vehicle Discussion List'
Subject: Re: [EVDL] Regen efficiency,was: How can regen be a reason to buy
or not?

So much math...it hurts my head.   Regen good. It kicks in, the amp gauge
goes positive. 
As for the setup;  I have a switch on the dash.  Position 1, it only works
when the brake is applied.  Second position. it work when I let off the
accelerator.  Third position it is turned off.  I also have a disengage
switch on the clutch to keep the motor from coming to a dead stop when it is
working off the accelerator and trying to shift gears.  And last but not
least my BMS turns off regen if my SOC is above 80% as to not overcharge the
battery pack.

Buddy Mills
[email protected]
 
Look mom, no gas. http://www.evalbum.com/2887

Disclaimer:  No animals were harmed or killed in the process of writing this
email.  Any stories to the contrary are, for the most part, either fictional
or greatly exaggerated. 

 
Cor van de Water wrote:

> you have a total efficiency of:
> 90%(batt) x 95%(controller) x 85%(motor) x 90%(drivetrain) = 65%

Excluding the battery efficiency for simplicity and considering the
situation from the point of view of energy provided by or received by the
battery:

Consider a 1000kg (approx. 2200lb) vehicle travelling 50km/h (approx.
30mph); it has a kinetic energy of 96450.6J.

Using your numbers above, 96450.6J/(0.95 x 0.85 x 0.90) = 132715J were
provided by the battery to achieve this.

Regenning to a complete stop provides 96450.6J * (0.95 x 0.85 x 0.90) =
70095.5J to the battery.

So, (0.95 x 0.85 x0.90) = 72.7% of the available kinetic energy is provided
to the battery, however only 70095.5J returned / 132715J consumed = 0.528,
or 52.8% of the battery energy consumed in achieving that kinetic energy
level is recovered.

Joules aren't a unit that means a lot to some of us (though SI units are
easy to work this example in ;^), so let's convert it to something more
familiar:

1J = 1W-second, so 70095.5J = 19.47Wh.

If we assume that you accelerate to 50km/h and then regen to a stop every
500m (so you start from a stop at 0m and are again stopped at 500m), then
out of every 500m travelled you recover 19.47Wh.

So, how much does this extend your range?

If your vehicle consumes 200Wh/mi (=200Wh/1609m) at 50km/h, then every 500m
you recover enough energy to travel a further 156.6m: 156.6m/500m = 31%
increase in range.

Another way to look at it is that accelerating to speed after the stop
consumes 132715J from the battery; this is 36.86Wh, or enough energy to
travel 296.6m at constant speed.

So, regenning to a stop allows you to recover enough energy to travel
another 156.6m, but avoiding the stop in the first place saves you enough
energy to travel 296.6m further.

Obviously, the shorter the distance between each start and stop, the greater
the % range increase appears.  How high can we push it?  Let's assume it
takes us 5s to accelerate to 30mph (50km/h) and 5s to regen back to a stop.
Let's assume that we accelerate to speed and then immediately regen to a
stop, and continuously repeat this pattern.

During each acceleration we travel 34.7m and during each deceleration we
travel another 34.7m.  So, for every 69.4m travelled, we consume 132715J to
accelerate, plus about 31055J (69.4m @ 200Wh/mi) = 163770J.  We recover
70095.5J, which is enough to travel (70095.5/163770) = 42.8% further in this
inefficient driving pattern.



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