http://www.goodfruit.com/electric-orchard-equipment-progress/
Electric orchard equipment progress
Richard Lehnert  Apr 7, 2014

[image  
http://www.goodfruit.com/wp-content/uploads/ElectricOrchardMachine072810gw.jpg
Electric orchard equipment - WSU extension educators Karen Lewis and Gwen
Hoheisel (right) demonstrate an experimental electric ATV during a WSU field
day in 2010. (Geraldine Warner/Good Fruit Grower)
]

Orchardists are showing interest in electric power, and it’s coming, slowly.

In the early 1960s, an agricultural engineer at Michigan State University
fascinated students as he drove about campus virtually soundlessly in an
electric Volkswagen.

He’d taken out the original 36-horsepower gasoline engine and gas tank, put
in an electric motor, and filled up the back-seat compartment with several
hundred pounds of lead acid batteries.

Arthur W. Farrall was head of the MSU ag engineering department whose
building now carries his name.

It took 50 more years before electric cars could be seen more than
occasionally on the streets, and the chief reason it’s finally happening is
improvement in batteries. But it’s been a long struggle for electric
vehicles to make a comeback against those powered by the internal combustion
engine, which beat out electric vehicles more than a century ago.

So, when will electric vehicles come to orchards?

Today, we do see more electric-­powered equipment moving into orchard
operations, but mostly for smaller tools. Battery packs power several lines
of orchard and vineyard pruning equipment.

Orchard Master, Felco, Infaco, Pellenc, Campagnola, and Coima offer pruners
powered by lithium ion batteries. Orchard Master says its pruners will
charge in three to four hours and operate for a workday of six to eight
hours on one charge.

A handheld blossom thinner, invented by Paul Miller in Michigan and called
The Cinch, runs off a portable battery-­powered electric drill.

We’ve seen the explosion in hand tools—drills and saws—that have come along
with smaller, more powerful batteries with greater electric storage
capacity.

John Deere makes all-electric utility vehicles, like golf carts for farmers,
that it claims will run all day on a single charge and haul up to 500 pounds
as effectively as its gas engine models. Trout Creek Orchard in Parkdale,
Oregon, recently announced it had purchased its first all-electric vehicle
and plans to buy more and install solar power to charge them.

Gaining in Europe

In Europe, the Italian company Windegger Maschinen BmbH has offered
electrically powered elevating platforms for several years. The company
claims to have sold about 1,000 units to Italian apple, pear, and cherry
growers and is now marketing the machines across Europe.

The company did not respond to Good Fruit Grower’s e-mail requests for more
information, but its website has brochures showing the K8e Alpin platform
working on mountain slopes of 30 degrees.

The platform, which is powered by 48-volt tubular batteries, is designed for
orchard pruning, training, and harvesting. Another Italian company, Alkè, is
selling a line of electric vehicles for farm and orchard use.

Growing interest

At Phil Brown Welding in Conklin, Michigan, owner and machine designer Phil
Brown said that nobody in the United States has yet ventured far down the
road, but there is growing interest in electric power for orchard machines.

“We’re getting more calls about it,” Brown said. “Especially near
residential areas, growers are looking for machines that are quieter and
emit less pollution.”

For machines operating in confined spaces, like forklifts in storages,
electricity offers a fume-free option that is safer for people and produce.

“When electric power comes to orchard equipment, it will come through the
automobile industry,” Brown said. “They’ve spent billions to develop
electric car ­technology.”

In fact, on February 26, Tesla Motors announced plans to invest $2
billion—and to gather partners to invest $3 billion more—in a large factory
in the southwestern United States to produce batteries for electric cars
within the next three years.  According to the New York Times, the goal is
to further develop batteries and cut their cost.

While Tesla has been a driving force behind electric cars and manufactures a
highly regarded $70,000 sedan, other manufacturers—General Motors, Ford,
Nissan—are also producing electric cars.

The battery hurdle

“Batteries are still the biggest hurdle,” said Valerie Karplus, a research
scientist at Massachusetts Institute of Technology, responding to questions
from Good Fruit Grower. “Motors and controls are well advanced and ready for
prime time.”

But batteries have come a long way. Lead acid batteries will generate power
of about 40 watt hours per kilogram of weight. A lithion ion battery will do
three times that amount. And some new ideas in lithium batteries—lithium air
and lithium sulfur are now being researched—could raise that by a factor of
10 to 15.

Cost, on the other hand, is still a major factor. Tesla, in announcing plans
for a factory that can produce 500,000 lithium ion batteries a year, said
that being able to produce in volume will bring their cost down.

“There is a lot of uncertainty surrounding future battery costs, although
costs for battery packs are generally expected to come down,” Karplus said.
“Some predictions are that costs will fall from 2010 levels of $1,000/kWh to
levels between $200 to $500/kWh by 2020, mainly as a result of mass
production and economies of scale, as well as improved cell and packaging
design.”

Electric vehicle power can be stated in terms of kilowatt hour or
horsepower, with 1 kWh equal to about 1.34 hp.

Today, while an internal combustion engine for a car can be purchased for
about $2,000, the cost of an electric car engine will run about $15,000.
Almost all of that cost is for batteries.

“For electric-only vehicles, one significant factor is the all-electric
range (or distance you can drive) on a single charge of the battery,”
Karplus said. “Batteries that support a relatively long all-electric vehicle
range are physically larger and also cost more to purchase, while batteries
with shorter ranges are smaller and cost less. Cost increases with battery
size.

“Farm equipment is a potentially promising application for battery-electric
vehicles when only short travel distances need to be covered on a single
charge.”

Constant torque

Are electric engines able to deliver the raw power and torque that internal
combustion engines do, Good Fruit Grower asked?

“Yes, electric motors deliver relatively constant torque, even at low
speeds, which means that electric vehicles can achieve better acceleration
performance than the internal combustion engine,” Karplus said.

As described in the website Howstuffworks.com, “Switching on an electric
motor is similar to turning on a light bulb. A bulb turns on immediately
when you flick a switch; it doesn’t need time to build up power” like an
internal combustion engine does.
Thus, the Tesla roadster, with 288 hp, is about as fast as a Corvette Z06,
but with only half the horsepower.

Would adoption of battery power in place of internal combustion engines
reduce carbon emissions to the atmosphere, or just change them from
tailpipes to smokestacks?

“The reduction in carbon emissions depends on the energy source used to
charge the battery, as well as on the emissions of the vehicles their use
displaces,” Karplus said. “If batteries replace engines that get relatively
low gas mileage, and batteries are charged from relatively clean electric
grids (for instance, with a lot of hydropower, nuclear, renewables, and, to
some extent, natural gas), significant greenhouse gas emissions can be
avoided.”
[© 2014 Washington State Fruit Commission]




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