The battery load bank tester is normally used for about 15 seconds for battery 
voltage range from 6 to 180 volts. If my 180 volt pack has a standing voltage 
of 208 volts at fully charge, it will drop to 192 volts in with 1 second at a 
initial startup of the EV.  A continuous load of 200 amps for about 5 minutes 
will drop the voltage to about 170 volts. Removing the load from the battery 
pack the voltage comes up to about 188 volts while driving the EV.  

To charge a battery pack at 50% SOC with a 100% SOC battery pack, just connect  
some type of load or load tester to the 100% SOC battery pack to reduce the 
voltage, then connect the battery to the one you want to charge and then remove 
the load bank. 

Never did a dump charge, but my EV call Transformer I had a 300 amp SCR charger 
which was a full wave three phase bridge using four 300 amp diodes and two SCR 
diodes.  Can vary the current from 0 to 200 amps or more.  Use a Size 4 AC 
contactor on the AC side fuse with a Limitron 200 fuse.  The DC side was fuse 
with a Limitron 400 amp fuse. 

This SCR rectifier was direct connected to a large 6 wire AC Power Anderson 
receptacle that is normally use for aircraft starting.  If I pull into a 
filling station or a welding shop, I had several adapters to plug into any 
receptacle up to 100 amp or could even had Bussman Company switch board fuse 
clamps that can clamp right on the AC mains that go to directly to a line 
transformer. 

The maximum ampere I charge at a one time, was 200 amps directly from a three 
phase bank of transformers connected at 250 volt Delta.  It took less than 20 
minutes to charge battery pack rated at 300 ah after driving 60 miles to the 
airport and back.   The charge ampere drop will drop from 200 to 150 amps in 
with a minute.  As the ampere went below 100 amps, I had the option of switch 
over to a 100 amp regulated battery charger.

Roland   
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