“ ... it wasn’t as hard as I thought it would be”

% 12 12V deep-cycle batteries= 144V pack> r:20mi %

http://www.iowafarmertoday.com/news/crop/electric-conversion-brings-life-to-old-jeep/article_b2e56a84-e684-11e3-8882-0019bb2963f4.html
Electric conversion brings life to old Jeep
May 29, 2014  By Gene Lucht

[images  / Matt Goode
http://bloximages.chicago2.vip.townnews.com/iowafarmertoday.com/content/tncms/assets/v3/editorial/1/bc/1bc71340-e685-11e3-a44e-0019bb2963f4/53860edeeff05.preview-620.jpg
Matt Goode spent about 2½ years restoring this Jeep and converting it to
electric power as a project for FFA

http://bloximages.chicago2.vip.townnews.com/iowafarmertoday.com/content/tncms/assets/v3/editorial/3/a0/3a0b9934-e685-11e3-a601-0019bb2963f4/53860f1539b2c.preview-620.jpg
A bank of batteries fills the rear of the Jeep
]

It would not be exaggerating to call Matt Goode’s FFA project electric. In
fact, it would be entirely accurate.

Goode, you see, built an electric vehicle.

“It sounds daunting,” the 19-year-old graduate of North Linn High School in
Troy Mills says. “But, it wasn’t as hard as I thought it would be.”

That doesn’t mean it was quick or easy. Goode spent about 2½ years taking a
rusted, decades-old CJ-5 Jeep and making it into a running, licensed
electric vehicle.

It all began when Matt and his father, Steve, attended a meeting about
home-built electric vehicles. Steve is an engineer at Rockwell-Collins in
Cedar Rapids.

It wasn’t long before the father and son began doing more research into the
idea.

“It just seemed like something really interesting,” Goode says.

They had the old Jeep and decided to use it as the body and base for the
vehicle. But, there were countless items to figure out.

They needed to restore some of the Jeep components. They also needed to
build an electric motor and determine what batteries to use.

They used an AC motor, although batteries are generally DC. They also used
lead-acid batteries instead of lithium batteries as a way to reduce cost.

Unfortunately, the cheaper batteries also offer less driving range. The
vehicle has an effective range of about 30 miles per charge.

A switch to the more-expensive batteries would likely increase that range to
90 or 100 miles, Goode says.

There were other items to consider. For example, Goode says electric motors
have more torque than internal combustion engines.

That can be a good thing, but it meant they needed to reinforce some parts
of the drive mechanism to allow for that increased torque. They used a
fiberglass body and a significant amount of aluminum as a way to reduce
weight.

They also used LED headlights as a way to lessen electrical use in vehicle
operation.

The design of the vehicle allows it to be plugged into any outlet, 110 or
220, to charge.

The Goodes also had the help of several businesses and friends. Cegenbender
did some machine work. John’s Electric Service provided support, and a
neighbor helped out with some welding work.

The family also was helpful. Matt’s parents, Steve and Lynn, were
supportive, as were his older brother, David and his older sister, Sarah.

The total cost of the project was nearly $8,000 to restore the Jeep and to
make it into an electric vehicle.

But, the project turned into a working machine. Just as important, it
offered numerous lessons and inspirations to the young FFA member.

“It’s pretty neat,” Goode says of the vehicle.

Also, he adds the experience has helped him in his studies as a mechanical
and material engineering major at Iowa State University. He is working in a
cooperative program with Husco Inc., a company which builds hydraulic
components for John Deere products.

It certainly has offered career inspiration.

“I can’t wait to apply what I learned,” he says.

The options, he says, include the idea of selling kits to transform cars
into electric-powered vehicles. Or, perhaps he could help design electric
farm machinery that would take advantage of the increased torque and reduced
fuel usage.

“I think the technology is definitely here to stay,” he says. “And. I think
the cost will come down.”
[© 2014 Iowa Farmer Today]




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