I know the question of AC and DC motors is a controversial one, and probably 
done to death. But if all y'all might humor me, I'd appreciate a bit of 
guidance on this.

To recap, I have a chance to buy a 1964 1/2 Mustang in good shape for not much 
money. The goal is to get something not unlike the driving experience of a 
Volt, with an all-electric range of roughly a couple dozen miles and a 
"traditional" Prius-style hybrid range limited only by the gas tank. The 
thought is to replace most or all of the driveshaft with one or more electric 
motors.

I've now spoken with somebody at both HPEVS and Netgain.

The guy at HPEVS wasn't exactly enthusiastic about the plan, but thinks it can 
be done. He recommends a rear differential ratio in the 6:1 range to make an 
AC-51 not be miserable. That would require a new 9" rear end for the car and a 
custom transmission geared appropriately taller to keep the combustion engine 
happy. He doesn't know much about people doing direct drive or hybrid stuff 
with HPEVS motors.

The guy at Netgain was most encouraging, and has done something nearly 
identical to what I have in mind. He didn't recommend any gearing changes; 
indeed, he suggested that a higher ratio (3:1 or higher) might be better than 
stock, instead of the other way 'round. He had many very helpful suggestions, 
such as ways to couple two motors or to get the electric motor(s) to supply 
most of the power at low speeds and little power at high speeds, thereby 
maximizing overall gasoline economy.

It seems the beaten path for this type of project is therefore a Netgain DC 
motor...but I still like the regen capabilities of the AC motors and the 
reduced maintenance.

I'm aware that only limited efficiency gains are available with regen, but I 
have a secondary concern. When running in hybrid mode, once the batteries get 
depleted, the car would become a pure-gas vehicle. It'd be nice to instead use 
the combustion engine to just barely recharge the batteries enough to still 
provide acceleration assist -- the same way the Prius and the Volt do things. 
With regen, that should be straightforward. Without, I'm left thinking of 
kludges such as using the combustion engine's 12 volt system to trickle-charge 
the electric motor's batteries, and I'm not so sure that's even safe, let alone 
possible. However, as a practical matter, this might not actually be a concern 
if a full battery charge would be comfortably ample for a full day's worth of 
hybrid-mode city driving.

So...I'd appreciate a bit of insight on all this. Would a pair of AC-51s be as 
happy in a direct drive application as a pair of WarP 9s, despite the HPEVS 
guy's lack of familiarity with the matter? Am I worrying too much about regen 
and brush maintenance? Is there something else I should be worrying about 
instead?

Thanks much,

b&
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