On Mon, Oct 6, 2014 at 7:21 PM, John Lussmyer via EV <[email protected]>
wrote:

> I think I'm going to have to figure out how to water cool my DC-DC.
> I built this one using 4 Vicor 20A bricks to get a 80A capable unit.
> It all fits on the back of a 6" square 2" thick heatsink with a 6" fan on
> it.
> I'm noticing that when I'm running 40A continuous load, the output starts
> becoming erratic.  Ther fan on the heatsink doesn't seem to be enough when
> I'm drawing a lot of 12V power. (blower, lights, brakes, etc..)
> ​
>

​I used a Vicor Megamod on one side of a 1/16" aluminum sheet and a Batmod
with a simple control circuit cookbooked from the Vicor app notes on
another sheet on the other side.  In between I had a triple ro​
w of 1/8" copper tubing doing a serpentine thing between the two
​.  Inlets and outlets were done with a little 3-into-1 collector into some
3/8" copper tubing.  Everthing was JB Welded together.  With 1/8" standoffs
around judiciously placed screws, it all remained very flat and sturdy.
Very compact for its power.  It wasn't a quick build, but fairly
straightforward.  Unfortunately I never ran it at the loads you're pulling,
but if that's a concern you could go up in size.  You probably have room
for that in your truck.  I didn't in my car.

Chris
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