On 7 Aug 2015 at 4:51, Jay Summet via EV wrote:

> On the other hand, the cheap rubbery glop may be something to consider, 
> like tool dip for a battery box....especially if I don't need to do any 
> special cleaning beforehand....

Any kind of coating will need to be applied over a clean, decently prepped 
surface.  Otherwise it'll peel off.

The bed liner material can be applied over paint, but the paint has to be 
clean.  I'm pretty sure you'd also have to cut the gloss.

If you want to line the boxes without cleaning or prepping, you might get a 
plastic welder and weld up some ABS or poly sheet into a box shape that 
drops in. However, keep in mind that something like that will trap moisture 
between the liner and the battery box.  If it's steel, it'll eventually rust 
out.  Aluminum, it won't rust, but it won't be very good for it.

In fact, any coating that doesn't adhere well will trap moisture.  Back in 
my younger days I patched a lot of auto body rot caused by cruddy, poorly 
applied aftermarket undercoating and "rustproofing" that cracked and peeled, 
trapping moisture and winter salt underneath.

David Roden - Akron, Ohio, USA
EVDL Administrator

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