http://www.designnews.com/author.asp?section_id=1366&doc_id=278680&cid=nl.dn14.20150917&dfpPParams=ind_184,industry_auto,bid_318,aid_278680&dfpLayout=blog

Leaders at The Battery Show Call for a Lead-Acid Renaissance in EVs

 Charles Murray, Senior Technical Editor, Electronics & Test

Battery industry leaders made a case yesterday for automakers to consider lead-acid chemistries as the car industry moves toward increased electrification.

Two keynote speakers at The Battery Show outside Detroit said that new versions of the nearly 150-year-old lead-acid battery technology might be better suited than lithium-ion for near-term applications in hybrid cars, mild hybrids, and micro-hybrid vehicles. The speakers said they see lead-acid as an alternative to lithium-ion in certain applications and not as a replacement for it in fully battery-powered vehicles.

”There is no silver bullet when it comes to battery technology,” noted Subhash Dhar, CEO of Energy Power Systems, at The Battery Show’s "Leaders Debate" forum. “Whether we talk about lead-acid, nickel-cadmium, nickel-metal hydride, or lithium-ion, every chemistry has a value proposition for its given application.”

In particular, Dhar cited start-stop vehicles, which need long cycle life and low cost in their batteries, as candidates for lead-acid chemistries. He also said that lead-acid makes more sense than lithium-ion in mild hybrids and full hybrids, which typically use relatively small battery capacities of just 1 kWh or 1.5 kWh. “While lithium-ion is a high-performance battery, it does have high costs associated with it,” he said. “We need to come up with a low-cost solution that’s acceptable to the user community.”

Dhar was one of two speakers at the Leaders Debate who supported lead-acid. Robert Flicker, chief operating officer of East Penn Manufacturing, also argued that automakers need to consider lead-acid beyond the traditional SLI (starting, lighting, and ignition) applications. East Penn is conducting its own field tests on hybridized, lead-acid versions of the Honda Insight, Honda Civic, Volkswagen Passat, and Ford Focus, he said. It is also working on lead-acid-based vehicles with 42 V electrical architectures.

Also at the show, the Advanced Lead-Acid Battery Consortium displayed a Dodge Ram truck that combines lead-carbon batteries with a natural-gas-powered engine. The truck uses the lead-acid batteries as part of a start-stop system that helps reduce emissions and fuel costs.
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