% Another battery pack source for conversions? %

http://english.yonhapnews.co.kr/business/2015/10/04/56/0501000000AEN20151004001200320F.html
LG Chem to provide batteries to Yamaha's golf carts
2015/10/04  [email protected]

SEOUL, Oct. 4 (Yonhap) -- LG Chem Ltd., South Korea's leading chemicals and
battery maker, said Sunday that it has signed a deal to supply lithium-ion
(EV) batteries to golf carts made by Japan's Yamaha Motors Company.

Under the contract, LG Chem will supply Yamaha Motors with lithium-ion
batteries for its golf carts starting from later this year until 2016, the
Korean company said, without disclosing a specific amount.

The 5.5 kWh battery contained in a pouch is lighter and lasts longer than
the lead storage battery, it said.

Yamaha is a major Japanese manufacturer of motorcycles, marine products and
other motorized products, taking the No. 1 spot in the golf cart market.
[© yonhapnews.co.kr]



http://www.koreatimes.co.kr/www/news/tech/2015/10/133_187962.html
LG wins battery deal with Yamaha Motors
2015-10-04  By Kim Yoo-chul

[image   / Courtesy of LG Chem
http://img.koreatimes.co.kr/upload/newsV2/images/151004_p10_LG.jpg
Yamaha's five-seat golf cart is seen in this photo, Sunday.
]

LG Chem, the world's leading supplier of car batteries, has signed a battery
supplement deal with Yamaha Motors of Japan as the Korean company boosts
efforts to diversify.

LG will supply round, pouch-style lithium-ion battery packs for Yamaha's
golf carts throughout 2016, LG Chem on Sunday.

"LG Chem is the first among its chief local rivals, such as SK Innovation
and Samsung SDI, to clinch the battery deal with the Japanese company," said
C.S. Song, head of LG's public relations team.


The 5.5 kilowatt per hour (KWh) battery is 50 percent lighter than a
traditional lead storage battery, but offers double the life span, stated
LG.

"Without additional costs, the LG Chem battery will last for five years and
charging time has been cut by 40 percent compared to existing models."


Song declined to give financial details such as the value of the latest
agreement. But the LG statement said Yamaha was considering expanding the
use of LG Chem batteries to other products.

Analysts and company officials said this would give a huge boost to LG's
battery business and profits.

Established in 1955, Yamaha is one of the world's leading golf-cart
manufacturers ... Global demand for golf carts is estimated at about 1.5
million units.


LG said it would benefit strongly from global car makers' moves to replace
lead storage batteries with lithium-ion ones.


LG Chem competes mainly with Samsung SDI in the car batteries sector. LG
relies on pouch-style batteries, while the Samsung Group's battery unit
prefers rectangular batteries.
[© koreatimes.co.kr]
...
http://www.koreaherald.com/view.php?ud=20151004000308
LG Chem to supply batteries for Yamaha golf carts



http://batteryuniversity.com/learn/article/types_of_battery_cells
BU-301a: Types of Battery Cells  Compare the pros and cons of the
cylindrical cell, button cell, prismatic cell and pouch

[image  / Courtesy of Cadex
http://batteryuniversity.com/_img/content/pack6(1).jpg
The pouch cell

http://batteryuniversity.com/_img/content/pack7(1).jpg
Swelling pouch cell
] ...

Even though the cylindrical cell does not fully utilize the space by
creating air cavities on side-by-side placement, the 18650 has a higher
energy density than a prismatic/pouch Li-ion cell ...

Pouch Cell
In 1995 the pouch cell surprised the battery world with a radical new
design. Rather than using a metallic cylinder and glass-to-metal electrical
feed-through, conductive foil-tabs are welded to the electrodes and brought
to the outside in a fully sealed way. Figure 6 illustrates a pouch cell.

Figure 6: The pouch cell
The pouch cell offers a simple, flexible and lightweight solution to battery
design. Exposure to high humidity and hot temperature can shorten service
life.


The pouch cell makes the most efficient use of space and achieves a 90–95
percent packaging efficiency, the highest among battery packs. Eliminating
the metal enclosure reduces weight but the cell needs some support in the
battery compartment. The pouch pack finds applications in consumer, military
and automotive applications. No standardized pouch cells exist; each
manufacturer designs its own.

Pouch packs are commonly Li-polymer and serve well as Power Cells by
delivery high current. The capacity is lower than Li-ion in the cylindrical
package and the flat-cell may be less durable. Expect 8–10 percent swelling
over 500 cycles and make provision in the battery compartment for expansion.
It is best not to stack pouch cells on top of each other but to lay them
flat side by side. Prevent sharp edges that can stress the pouch cells as
they expand.

Extreme swelling is a concern. Users of pouch packs have reported up to
three percent swelling incidents on a poor batch run. The pressure created
can crack the battery cover and in some cases break the display and
electronic circuit boards. Discontinue using an inflated battery and do not
puncture the bloating cell in close proximity to heat or fire. The escaping
gases can ignite. Figure 7 shows a swollen pouch cell.

Figure 7: Swelling pouch cell
Swelling can occur as part of gas generation. Battery manufacturers are at
odds why this happens. A 5mm (0.2”) battery in a hard shell can grow to 8mm
(0.3”), more in a foil package.

Pouch cells are manufactured by adding a temporary “gasbag” on the side.
During the first charge, gases escape into the gasbag, the gasbag is cut off
and the pack is resealed as part of the finishing process. Subsequent
charges should no longer produce gases. Ballooning indicates that the
manufacturing process may have been flawed.

The prismatic and pouch cells have the potential for greater energy than the
cylindrical format but the technology to produce large formats is not yet
mature. The cost per kWh in the prismatic/pouch cell format is still higher
than with the 18650 cell. As a comparison, the cost for the Nissan Leaf with
Pouch/ Prismatic cells is $455/kWh; best practice (DoE/AABC) with this
format is $350/kWh. The lowest price per kWh is the Tesla EV with the 18650
cells. Greenwich Strategy estimates the cost of the Tesla Gen III battery at
$290/kWh. 
 
Summary
Rechargeable batteries are either flooded with the electrodes awash in
electrolyte as in the lead acid, or cylindrical as in NiCd, NiMH and Li-ion.
Along came the pouch cell, a format that is similar to packaging perishable
food. Intended to be cheaper to manufacture and more flexible in form
factor, refinements are needed to bring this amazing cell concept to the
same performance level of the cylindrical version. In summary:

    Cylindrical cell has superior performance, good mechanical stability and
lends itself to automated manufacturing. The cell cycles well, offers a long
calendar life, is low cost, but is heavy and has a low packaging density.

    Prismatic cell are encased in aluminum or steel for stability.
Jelly-rolled or stacked, the cell is space-efficient but costlier to
manufacture, less consistent in performance, harder to manage thermally and
may have a shorter cycle life than the cylindrical cell.

    Pouch cell uses laminated architecture in a bag. It is light and
cost-effective but exposure to humidity and high temperature can shorten
life. A swelling factor of 8 to 10 percent over 500 cycles is normal ...
[© 2015 Isidor Buchmann]




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