http://cleantechnica.com/2015/11/13/nissan-leaf-made-recycled-clothes-freezers/
Nissan LEAF Made From Recycled Clothes… And Freezers?
November 13th, 2015  Kyle Field

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video
http://youtu.be/ndP-EZvv4Hw
Nissan LEAF: Beyond Zero Emissions
Nissan Newsroom Jul 9, 2014
For Nissan, the all-electric LEAF represents a sustainable future in
zero-emission mobility, but the commitment to green doesn't end there.
Around 25% of materials in a LEAF are made from recycled materials.
]

We talk about the Nissan LEAF quite a bit here on CleanTechnica, featuring
its newly extended range, price, and the exciting concepts that Nissan has
developed that hint at what we might see in a future version of the LEAF,
but one thing we don’t talk about much is how sustainably it’s built. The
LEAF isn’t just an environmentally friendly car because it’s an EV and
doesn’t burn petrol, but it also walks the talk with the way many of the
components are sourced and assembled.

LEAF Chief Vehicle Engineer Hidetoshi Kadota summarized their approach to
the car as a whole: “It’s zero emission, but if too much CO2 is emitted
during the vehicle’s production, we cannot call it a sustainable car.” That
sounds noble, and in the same vein as Tesla’s approach to building cars.
Nissan’s ultimate goal with the LEAF is to go beyond just producing a
zero-emissions car to develop a full lineup of “environmentally neutral”
cars.

“To preserve the planet and create a car that is sustainable and
eco-friendly, we set ourselves a goal to use recycled materials to build
LEAFs.” Many materials in the LEAF are currently produced from recycled
materials, including steel, copper, aluminum, plastics and others

Of course, this may seem like Nissan is trying to sell the car at a lower
quality, but that’s not the case. As with many commodities, using recycled
materials can be done at the same high-quality standards as with using
virgin materials – if not better. Recycled materials have already been
refined once for their original use, which in itself raises the quality over
a virgin material. From there, recycled materials are run through the same
processing as new materials, resulting in products that are generally
comparable to buying new, and Nissan is confident it can maintain its
high-quality standards.

UBE's plastic pellets are made from waste electrical appliances
Using recycled materials is becoming more and more common as manufacturers
seek to reduce their environmental footprint while at the same time
generating cost savings, as recycled materials are often cheaper than virgin
products. The cloth seat fabric is another area Nissan has innovated to make
the LEAF more sustainable. The fabric is made with at least 30%
post-consumer recycled content.

Nissan is not just recycling — it is tackling the full
“Reduce-Reuse-Recycle” approach, integrating new and creative solutions to
do so. For example, the sound insulation in the Nissan LEAF is made from
repurposed clothes that are blended up and reconstituted in the necessary
form factor for the insulation. Additionally, some of the plastics in the
car are made from repurposed waste electrical appliances. Nissan worked with
supplier UBE to source the plastic pellets from this creative waste stream,
and it makes sense — as long as they are the same chemistries, they can be
melted down and blended in with raw product for use in the car. So… if you
see someone from Nissan down at your local second-hand store looking for
clothes or a new freezer, it’s possible that they are preparing for the next
production run of Nissan LEAFs. 

Sound Dampening Panels in the Leaf are made from recycled clothing
In addition to the materials used to manufacture its cars, Nissan is working
to reduce its corporate CO2 emissions. In June of 2015, it announced that it
has cut its corporate CO2 emissions by 22.6% while at the same time
increasing vehicle production. Corporate carbon footprints are typically not
as large as for manufacturing plants, but still worth working on as a MWh is
a MWh regardless of where it is consumed. Many corporations are taking a
similar approach to sustainability, as it often makes sense solely from a
financial standpoint with returns on investments that are competitive with
traditional corporate investments.
[© cleantechnica.com]




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