http://observer.ug/education/41630-mak-s-kayoola-bus-gets-ready-for-the-limelight
Mak’s Kayoola bus gets ready for the limelight
14 December 2015  MOSES TALEMWA & YUDAYA NANGONZI

[images  
http://observer.ug/images/Kayoola-EV-as-it-looks-today-1.jpg
Kayoola EV today

http://observer.ug/images/Kayoola-EV-during-bus-building-stage-last-year-2.jpg
Kayoola EV during bus building stage last year

http://observer.ug/images/Brian-Kaweesa-in-white-and-Mario-Obua-explaining-the-interior-of-the-bus-2.jpg
Brian Kaweesa (in white) and Mario Obua explains the interior of the bus
]
 
It has been three years in the making, but the team that is building the
Kayoola Electric Vehicle (EV), is confident that the new bus will form the
basis for a discussion on how public transport should be over the next few
years.

According to the team’s main supervisor, Paul Isaac Musasizi, their first
effort at making a bus has been delayed by logistical challenges but the
final product is a good sign of what can be done.
“For now, the bus will be fully electric, with batteries in the belly of the
body, and a solar panel on the roof to supplement power… we think it will be
able to do about 80-100km, without recharge,” Musasizi said last week.

When we visited last week, the team told us they had one month of work to
conclude development of the bus. Most of the body had been completed, and
the technicians set to spray, before installing exterior lights and solar
panels on the roof. The interior was also almost complete.

“What we need is about one month of work to finish. We only need one thing -
the intelligent brakes. Without the brakes, you cannot power the
transmission. But within one month, we shall be done,” Musasizi said.

ORIGIN
The 30-seater Kayoola EV is the product of years of extensive research into
vehicle systems that would offer fuel-efficient solutions for Africa. This
research started back in 2007, when Prof Sandy Steven Tickodri-Togboa headed
what was then known as the Vehicle Design Project, in the old faculty of
Engineering. Tickodri-Togboa recalls that the project was pivotal.

“This idea was inspired by Makerere’s participation in the 2006-2008 Vehicle
Design Summit 2.0, which was headed by the US-based Massachusetts Institute
of Technology (MIT),” Tickodri-Togboa recalls. “Makerere was the only
African participant and we were the lead team in the development of power
electronics and data networking of the Vision 200 prototype. From there we
went on to develop our own vehicle.”

Almost all the students on that original team went on to work for
international firms, paving the way for a new team. Only Gerald Madanda,
then a junior member, stayed.

The subsequent team went on to develop ... the Kayoola solar electric bus is
to be powered by 240 Lithium Ion cells, packaged as two battery banks, one
running the motor at a time. It designed to cover 80km before the next
charge.  

TECHNICAL ASPECTS
From the exterior, the pale white bus looks like any normal 30-seater coach.
However, it is on the interior that the changes are more profound. The
luxurious cream seats were built by a team of coach builders from Kibuli,
right down to the neat finish. Any other coach builder would have attempted
to squeeze a further 10 seats, but the team at Kiira Motors are concerned
with bringing the technical concept of a bus to life.

“The more load you have (passengers), the more pressure you exert on the
battery packs,” explains Brian Kaweesa, one of the mechanical engineers on
the team.

While the original idea was to create a hybrid vehicle, enjoying a mix of
fuel and electricity, this has been abandoned, according to Musasizi.

“The bus is purely electric and our idea is to test the strength of solar
energy in enabling people to move. It is not a product but a concept on the
contribution of solar energy,” he explains. “We have done several tests on
the solar panels in our labs. For instance, when you charge them for like
six hours, you can do 12 km ... then you have a battery bank which can give
you a further 80km.

However, they have designed the two-battery banks in such a way that one of
the banks powers the bus during movement, while the other is being charged.
The solar panels on the roof are backup if both banks run out. However, he
says there is room for adjustment, once the bus is in production.

“That is the basic design but going to the product, we shall change the
design (a bit) so we can use solar to power up the climate control system,
for instance,” Musasizi says.

RACE TO 2018
Arising out of Makerere University’s Centre for Research in Transportation
Technologies, the team behind Kayoola EV is looking forwards, as Kiira
Motors Corporation (KMC).

According to a recent statement, they are moving to become the first
automotive Original Equipment Manufacturer (OEM) in East Africa. To this
end, the government has committed nearly $90m (about 297bn) for the project.
Of this, about $36m (118bn) has been used since project inception, when the
team was building Kiira EV in 2011 ...

Musasizi explains that the KMC is concluding land procurement for their base
at Kagogwa village in Jinja, where they will obtain a 99-year lease for 100
acres of land. The base will be built with state-of-the-art facilities for
engineering, production (with anticipated capacity of five cars per
eight-hour shift), corporate affairs and vehicle validation unit.

But Musasizi, who says they have already concluded an Environmental Impact
Assessment, is anxious for the work to get on schedule.
“The clock is ticking. Our resolve is to accomplish what we set out to do.
Everyone should play their role at every time to get this done,” he says.

KMC is also in talks with several international vehicle manufacturers in
Japan, China, India and Malaysia to determine who they will partner with.
Pressed on this matter, he smiles.

“There are already strong indicators on who we are working with, but I think
let us wait until next June, when we shall tell you.”

And he speaks like someone who has thought through this long journey.
“We want to partner with an established company so that we can learn from
them. But while we are doing that, we are advancing technological
capability. Ultimately, from an engineering point of view, you want to
develop at least 90 per cent of your product to attract high quality jobs,”
he adds. “We want to look at who gives us the best mix of technology and the
leverage to get to the market.”
While the team has done extensive research on electric vehicles, the first
vehicles out of the Jinja plant are likely to be fuel combustion. 

TEAM BEHIND VEHICLES
Apart from Prof Tickodri-Togboa and Musasizi, the main team behind the bus
includes Albert Akovuku, Arthur Tumusiime Asiimwe and Vanessa Nakalanzi on
the managerial side.

The others are Pauline Korukundo, Doreen Orishaba, Victor Tumwine, Dennis
Kibalama and Asaba Emmanuel Busobozi, who comprise the Vehicle Electronics
and Information Systems Team; Fred Matovu, Africa Junior, Edgar Mugabi and
Mwesigwa Enock Treasure who are part of the Powertrain and Charging
Infrastructure Team; Jonathan Kasumba, James Byansi and Nakimuli Thatcher
Mpanga, who are part of Industrial Design Team; and Brian Kaweesa, Ian John
Kavuma, Mario Obua, Patience Petua Bukirwa and Moses Muyanja, who make the
Mechanical Engineering Team.

The project is also working with local industries such as Specialized
Welding Services in industrial area for chassis fabrication and support for
Mechanical systems integration from the Makerere’s Regional Industrial Parks
Projects (CRIPPs) garage in the College of Engineering and Design Art and
Technology, under the leadership of Dr Joseph Byaruhanga and Engineer Peter
Luyima, working with a team of mechanics, who include Moses Kalule and Bosco
Ssali.
But Musasizi says this is only the beginning and the journey to formalise
KMC will see the team expand to include a strong marketing and
administrative team.

“For instance, there are no lawyers in Uganda with the knowledge of how to
handle a vehicle recall exercise, so we will need to build strong capacity
in that area,” he says. 

Ultimately, they also plan to keep feeding the lessons learned in the making
of the cars back into the universities.

“Fortunately, we have come from academia; so we will feed these reports back
to universities and tertiary institutions so we can build on the capacity of
local talent.” 
[© observer.ug]
...
http://allafrica.com/stories/201512141845.html
Uganda: Mak's Kayoola Bus Gets Ready for the Limelight
[14 DECEMBER 2015]



http://vc.mak.ac.ug/component/content/article/88.html
Makerere University | Professor Sandy Stevens Tickodri-Togboa is an
Engineering Scientist and Professor, with vast Research, Teaching and
Administrative Experiences ...
https://en.wikipedia.org/wiki/Sandy_Stevens_Tickodri-Togboa
...
http://allafrica.com/stories/201512142475.html
Uganda: Kayoola EV Sets Standard for Training By Problem-Solving
14 DECEMBER 2015 ... While the skeptics wait to see if the car assembly
plant will take off in Jinja, the team at Makerere is showing that it is
possible to make problem-solving training work ...




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