Hello Jay, 

 

Looking up the specs on Current Limiting, Fast Action and Very Fast Action 
fuses in my Bussmann Fuse Catalog,  The Fast and Very Fast Action are use for 
solid state electronic equipment.

 

Fast action types only give short circuit protection, not for motor surges or 
overloads.  A Limitron fuse provides protection for circuit breakers, motors 
and transformers that will have current surge when turn on.  

 

A Limitron fuse is can be place between a motor and motor controller that does 
not have a Overload Device or Overload Relays.  A short circuit in the motor 
circuit will protect the motor controller.  Used a Semiconductor fuse between 
the motor controller and batteries at the full ampere rating of the motor 
controller if you are 

going to drag race.

 

Most of my driving at level grade is 200 motor ampere or 66.6 battery ampere.  
This becomes 66.6/6 strings of cell = 11.1 ampere per cell. 

 

If the motor controller is only a contactor with overload relays, than you only 
need a Limitron fuse between the motor controller and the power supply or 
battery pack or commercial power circuit breaker.

 

I have one 400 amp Limitron fuse between my motor controller and the battery 
pack which has now been running since 1980.  The motor controller is a 1000 amp 
rated, but I have it limited to 600 amp motor surge which is about 600/3 = 200 
battery amp. 

 

I have one 400 amp Semi Conductor fuse in the spare fuse holder as a back up 
just in case the Limitron fuse dies of old age.  

 

There is 6 strings 54 LI Ion cells parallel rated at 33.3 ah each or 199.8 ah  
for 226.8 maximum battery pack voltage.

 

Thus if my motor controller surge is set to 600 amps, the battery amps become 
200 amps and each cell ampere load is 200/6 = 33.3 amp which is the same as the 
cell ah rating. 

 

According to my battery, BMS, motor controller and battery charger dealers, the 
batteries will have a easy life.  

 

I see if I can break by 10 year battery life on my first pack that lasted from 
1976 to 

1986. 

 

Roland  

 

 

 

 

 

    


----- Original Message ----- 

From: Jay Summet via EV<mailto:[email protected]> 

To: Electric Vehicle Discussion List<mailto:[email protected]> 

Sent: Thursday, January 07, 2016 6:50 PM

Subject: [EVDL] Pack HV Fuse question



I have obtained a surplus fuse, new old stock.

Buss JKS 400

Bussman Limitron
Quick-Acting
Current-Limiting
FUSE
JKS 400

Class J Fuse

Interrupting Rating
200,000 amp. rms sym.
600v or less A.C.


I was wondering if it would be suitable to act as a mid-pack fuse on my 
128 VDC  LiIon Leaf Module pack?

I found the following documentation, but it may be for a newer version 
of the fuse:
http://www.cooperindustries.com/content/dam/public/bussmann/Electrical/Resources/product-datasheets-b/Bus_Ele_DS_1027_JKS_70-600A.pdf

If I'm reading the graph right tt looks like the fuse would take  10 
seconds at 1000 amps to melt?

I already have a 400 amp fuse up front with the motor controller. (it's 
a Littelfuse L25S-400 )


People who know what "class J" and "quick-acting" vs "very fast-acting" 
care to comment?

Jay

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