Hi Lawrence,
Do you come to Silicon Valley often?
I have done at least 5 conversions AVCON => pistol and I have always soldered 
the pins.
Make sure you have a soldering iron that can deliver enough heat to work fast 
enough that the solder does not wick up into the wire too far.
Also, I pre-tin the wire separately, then I heat up the pin and fill the pin's 
cavity about 2/3 full of molten solder, then I insert the pre-tinned wire so 
all solder flows together and then I let it cool, this avoids prolonged heating 
of the wire and the wicking problem.
The J1772 standard drawing has it all layed out, the switch is supposed to 
already have a resistor attached and I also liked to reference the conversion 
pictorial that is shown on I believe Rush's site of a conversion.
Then the proof of the pudding is in the eating - measure the voltages on the 
plug of your car and on the pistol before plugging in the first time. 
Everything is referenced to ground.
In fact, I need to do one more conversion of the DS-100 that I have that I have 
no pistol for, I only have a cord with attached plug but I will keep that for 
other projects. So, I would need one more plug.
Do you fancy a mini Maker Fair in my garage?

Cor van de Water 
Chief Scientist 
Proxim Wireless 
  
office +1 408 383 7626                    Skype: cor_van_de_water 
XoIP   +31 87 784 1130                    private: cvandewater.info 

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-----Original Message-----
From: EV [mailto:[email protected]] On Behalf Of Lawrence Rhodes via EV
Sent: Tuesday, February 09, 2016 6:08 PM
To: [email protected]; [email protected]
Subject: [EVDL] I need the secrets of the J1772. Avcon to J1772 DIY



   I thought the 90 dollar price of a Male connector was just too much so I 
bought 5 from China.  Doestar.  Very nice units.  I need to find out how to 
wire the internal switch.  I think it's the proximity. I thought I was so smart 
that I had star drivers to take it apart but after doing so I found in the 
connector they have the evil triangle  security screws protecting the pins.  I 
guess I'll have to go to harbor freight and buy the 100 security bits for  6 
bucks. If there is a video or internet instructions or if someone could just 
give me a few hints that would be great.  One guy soldered the connections.  I 
don't like doing that.  Heat is your enemy.  Lawrence Rhodes....... I have 4 
connectors and would like 75 dollars each.  
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