[ref
http://electric-vehicle-discussion-list.413529.n4.nabble.com/EVLN-Canadian-li-ion-market-minnow-Electrovaya-racks-up-orders-gt-We-ve-taken-off-td4682895.html
]

'Li-ion batteries are manufactured with toxic birth defect chemicals” ...
“The German Electrovaya plant could not compete with Korea where they have
less stringent toxic waste laws. Electrovaya builds battery electrodes
without using toxic chemicals'

http://business.financialpost.com/news/energy/canadian-lithium-ion-battery-maker-electrovaya-racks-up-orders-cranks-up-german-subsidiary-weve-taken-off?__lsa=8ba2-ea68
Canadian lithium-ion battery maker Electrovaya racks up orders, cranks up
German subsidiary: ‘We’ve taken off’
July 7, 2016  Peter Kuitenbrouwer

[images  / Peter J. Thompson/National Post
http://wpmedia.business.financialpost.com/2016/06/0707batteries.jpg
The global market for lithium-ion batteries is expected to reach US$33.1
billion by 2019

http://wpmedia.business.financialpost.com/2016/06/0707electrovaya.jpg
Electrovaya batteries


video  flash
Electrovaya's new battery module rakes in $400 million in orders
]

The sprawling Electrovaya Inc. factory in Mississauga, Ont., looks more like
a graveyard for prototype electric cars than the clean, green future of our
battery-powered planet. The plant is about 90 per cent empty. A locker room
for hundreds of workers lies abandoned. Nearby sit four green “Maya 2000”
electric cars.

Further along languish more cars, including an SUV that Sankar Das Gupta,
the rumpled, effusive electrochemist who is Electrovaya’s chief executive,
proudly calls, “the first electric car in North America.” Asked why these
cars are parked, Das Gupta blames Canadian investors’ historic aversion to
risk and Transport Canada rules that forbid vehicle road tests.

In a corner of the quiet shop floor labelled New Product Introduction, two
older engineers hunch over laptops connected to a network board plugged into
black boxes containing hundreds of interconnected lithium-ion battery cells.

It doesn’t look like much ... As the world looks for alternatives to the
internal combustion engine, light, safe, powerful batteries to drive
electric cars, buses, forklifts and other machinery, as well as store wind
and solar power are the holy grails of a low-carbon world. Electrovaya says
it has these batteries.

“I think we’ve taken off,” Das Gupta said. “The world has to use our
technology for everything. Absolutely. In the last few weeks we have won
massive contracts. We will be the technology provider.”

But when it comes to emissions-free energy, Das Gupta said Canada has for
many years bet on the wrong horse, believing the future lay in fuel cells
that combined hydrogen with oxygen to create power and water.

But making hydrogen requires prodigious energy and many of the companies
doing it are losing steam ...

Meanwhile, the global market for lithium-ion batteries is expected to reach
US$33.1 billion by 2019, a compound annual growth rate of 14.4 per cent over
seven years, according to Research and Markets, based in Ireland.

A recent Navigant Consulting report predicted worldwide revenue from “li-ion
batteries for electric vehicles” will reach more than US$26.1 billion in
2023, up from less than US$6 billion in 2014.

“Canada put zero into lithium-ion batteries,” Das Gupta said. “If you look
at it now, 99.99 per cent of electric vehicles run on lithium-ion
batteries.”

Born in New Delhi, Das Gupta, 65, studied in Kolkata and Imperial College in
London, where he invented an electrode to extract heavy metals from water. A
professor visiting from Toronto suggested he move to Canada. “He said, ‘We
have plenty of money,'” Das Gupta recalls.

In Toronto, Das Gupta founded and then his investors sold an electrode
company. In 1982, he teamed up with James Jacobs, a physicist and son of
late urban visionary Jane Jacobs. They founded the Electrofuel Manufacturing
Co. The company went public in 2000 ...

Two now work for his company, renamed Electrovaya: Raj, a PhD in materials
science from Cambridge, is vice-president of business development, and
Gitanjali, a graduate of Stanford, Oxford and University of Toronto, is
vice-president of operations.

“Our batteries are like a Lego set,” said Gitanjali, hefting a black battery
pack the size of a small loaf of bread. “This battery management system is
proprietary to Electrovaya. There are about 400 patents associated with this
product.”

On the office walls hang hundreds of framed patents granted to Das Gupta and
Jacobs by the U.S., Germany, India, Japan and Korea.

    The world has to use our technology for everything. Absolutely. In the
last few weeks we have won massive contracts. We will be the technology
provider.

Despite its inventions, Electrovaya remains a market minnow compared to
others such as Tesla Motors Inc., Panasonic Corp. and Samsung Electronics
Co. that make rechargeable batteries ...

Much of the buzz around electricity storage centres on electric cars,
especially Tesla’s versions, but Das Gupta says the internal combustion
engine is too formidable a competitor.

“This is heresy, and they are probably going to kill me for this, but
gasoline is the world’s most fantastic source of energy,” he said. Out front
his Nissan Leaf is charging. “On a summer’s day, the range is 160 km. On a
winter day, it’s 30 km. When it was -26C, I wasn’t going very far.”

Plenty of other users want to buy his batteries. Electrovaya in recent weeks
has signed a letter of intent to supply $288-million worth of batteries for
residential energy storage in Europe, on top of deals to supply electric
buses and a 0.8 megawatt, tractor-trailer-mounted battery that Consolidated
Edison Inc., the New York utility, can use in lieu of a generator to supply
electricity during a power outage. This week Electrovaya announced a
$53-million memorandum of understanding with an “e-mobility” manufacturer
...

The key to Electrovaya’s current success lies across the Atlantic in
Germany, near Dresden, at Litarion GmbH, Europe’s largest lithium-ion
battery factory. Electrovaya in 2015 swallowed Litarion and 160 workers in a
fairy tale deal that even the Canadian firm’s boosters cannot grasp.

“Ask them how they got the plant,” advises Carter Driscoll, an analyst at
FBR Capital Markets & Co., a New York investment bank, who has a buy rating
on Electrovaya shares. “It almost seems too good to be true.”

Chemical giant Evonik Industries AG opened the German plant in 2012 with
Daimler AG and the German government to make batteries for electric smart
cars. But there was a problem.


“The dirty little secret of lithium-ion batteries is that they are
manufactured with toxic chemicals suspected of causing birth defects,” Das
Gupta said. “The German plant was in distress because they could not compete
with Korea where they have less stringent toxic waste laws.”

    We believe that we have the technology that Bill Gates and his
billionaire friends were talking about in Paris.

Das Gupta said Electrovaya can make the plant profitable because it can
build superior battery electrodes without using toxic chemicals.


But his skills in getting people to work together will also be key, said
Jacobs, who retired from Electrovaya in 2006. During Electrovaya’s infancy,
Jacobs recalls, Das Gupta convinced 50 squabbling startup companies to sell
him, inexpensively, an old factory building in Toronto.

“He’s an amazing listener,” Jacobs said. “He puts people together in ways
that they could not imagine.”

Das Gupta now spends half of his time in Germany, to consummate the
marriage. 

“We paid nothing,” said Das Gupta, who owns 56 per cent of Electrovaya’s
shares. “They have taken a writeoff. We said, ‘We will try to save the plant
for you. We will keep jobs, allow you to save face, and it’s good for
Europe, because it’s strategic technology. We can move your plant to
non-toxic, costs will go down and you’ll be able to compete.'”

Later on, while eating a seafood platter at Marché restaurant in Toronto’s
Brookfield Place, he amps up the self-confidence. “We believe that we have
the technology that Bill Gates and his billionaire friends were talking
about in Paris.”
[© 2016 National Post]




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