John,

The BMS will autonomously balance cells with just 12V connected,
provided that all 96 cell inputs are powered.
There are essentially two tricks to use a shorter battery and still have
the BMS do its balancing trick with only minimal extra circuitry and
work,
there is a third way but that essentially is to manually re-program a
processor to do the balancing work that the BMS does when 96 cells are
connected.

The two tricks:
1. Add another opto-coupler (there already is one for the mid-pack
disconnect) and "alias" the top 16 cells to already connected cells.
Yes, it will be connected double, but the whole concept of balancing
prevents those cells from being drawn down more than others.
2. Add an external power supply that provides more than the 10mA that
the BMS balances and powers each of the 16 unconnected inputs, so you
need about 48V power and divide it in 16 steps of 3V to keep the BMS
working. It will not be too happy about the unbalance, so you might up
the voltage to make it better in line with the other cells (typically
more around 4V each) but that is the concept.

Hope this clarifies,

Cor van de Water 
Chief Scientist 
Proxim Wireless 
  
office +1 408 383 7626                    Skype: cor_van_de_water 
XoIP   +31 87 784 1130                    private: cvandewater.info 

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-----Original Message-----
From: EV [mailto:[email protected]] On Behalf Of John Lussmyer
via EV
Sent: Monday, December 19, 2016 6:22 PM
To: Electric Vehicle Discussion List
Subject: [EVDL] Leaf BMS

Another Leaf question.
How will the BMS react if there are only 40 modules in the string,
instead of 48?

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