Danny,

Thanks for the heads up on this.  I see that Straubel is the 2nd
inventor which may indicate metal air is a battery system he is
interested in, so then I am interested as well.  It isn't about the
metal air battery per se, but how to provide an oxygen handling system
needed for a metal air cell system.

Michael

On Sat, Feb 11, 2017 at 4:16 AM, Danny Ames via EV <[email protected]> wrote:
> 2/10/2017 8:36:08 AM ESTBy a News Reporter-Staff News Editor at Life Science 
> Weekly -- TESLA MOTORS, INC. (Palo Alto, CA) has been issued patent number 
> 9559532, according to news reporting originating out of Alexandria, Virginia, 
> by NewsRx editors (see also TESLA MOTORS, INC.).The patent's inventors are 
> Hermann, Weston Arthur (Palo Alto, CA); Straubel, Jeffrey Brian (Menlo Park, 
> CA); Beck, David G. (Tiburon, CA).This patent was filed on August 15, 2013 
> and was published online on January 31, 2017.From the background information 
> supplied by the inventors, news correspondents obtained the following quote: 
> "A metal-air cell is a type of electro-chemical battery that utilizes the 
> same energy storage principles as a more conventional cell such as a lithium 
> ion, nickel metal hydride, nickel cadmium, or other cell type. Unlike such 
> conventional cells, however, a metal-air cell utilizes oxygen as one of the 
> electrodes, typically passing the oxygen through a porous metal electrode. 
 Due to the use of oxygen as one of the reactants, such cells have some rather 
unique properties. For example, since the oxygen does not need to be packaged 
within the cell, a metal-air cell typically exhibits a much higher 
capacity-to-volume, or capacity-to-weight, ratio than other cell types making 
them an ideal candidate for weight sensitive applications or those requiring 
high energy densities."The exact nature of the reaction that occurs in a 
metal-air battery depends upon the metal used in the anode and the composition 
of the electrolyte. Exemplary metals used in the construction of the anode 
include zinc, aluminum, magnesium, iron, lithium and vanadium. The cathode in 
such cells is typically fabricated from a porous structure with the necessary 
catalytic properties for the oxygen reaction. A suitable electrolyte, such as 
potassium hydroxide in the case of a zinc-air battery, provides the necessary 
ionic conductivity between the electrodes while a separator prevents sho
 rt circuits between the battery electrodes."Regardless of the composition and 
mechanical nature of the elements used in a metal-air battery, oxygen is 
required for the reaction to take place. Therefore during the discharge cycle, 
the reaction rate of the cell may be varied by controlling the flow of oxygen 
into the cell. During the charging cycle, the metal oxides or ions are reduced 
to form the metal comprising the anode and oxygen is emitted by the cell."While 
metal-air cells offer a number of advantages over a conventional rechargeable 
battery, most notably their extremely high energy density, such cells also have 
a number of drawbacks. For example, care must be taken to avoid undesired 
electrolyte water loss, especially in high temperature, low humidity 
environments. More importantly, care must be taken to insure a sufficient 
supply of air to the cells during discharge cycles, and means for handling the 
oxygen emitted from the cells during the charge cycles, both of thes
 e issues becoming increasingly important as the number of metal-air cells 
and/or the size of the cells increase to meet the demands of larger 
applications. The present invention provides a method and apparatus for meeting 
some of these demands."Supplementing the background information on this patent, 
NewsRx reporters also obtained the inventors' summary information for this 
patent: "The present invention provides a system and method for charging a 
metal-air battery pack at the maximum possible rate while maintaining an 
ambient oxygen concentration below a preset concentration, thereby minimizing 
the risks associated with generating oxygen during the charging cycle."In at 
least one embodiment of the invention, a method of charging a metal-air battery 
pack is provided, the method comprising the steps of coupling the metal-air 
battery pack to an external charging source; determining the oxygen 
concentration level within a first region; comparing the oxygen concentration 
level t
 o a first preset level; initiating charging if the oxygen concentration is 
less than the first preset level; and suspending charging if the oxygen 
concentration exceeds the first preset level and then resuming charging when 
the oxygen concentration falls below a second preset level. The method may 
further comprise the steps of determining the present battery pack 
state-of-charge (SOC); comparing the present SOC to a target SOC; and 
terminating charging when the present SOC reaches or exceeds the target SOC. 
The method may further comprise the step of activating a warning system (e.g., 
auditory, visual, notification system, etc.) if the oxygen concentration level 
exceeds the preset level. The method may further comprise the steps of 
determining a second oxygen concentration level corresponding to a second 
region, where the first region corresponds to the battery pack oxygen outlet 
and the second region corresponds to an external vehicle sensing location; 
comparing the second 
 oxygen concentration level to the first preset level; and suspending charging 
if the second oxygen concentration level exceeds the first preset level and 
then resuming charging when the second oxygen concentration falls below the 
second preset level. The method may further comprise the steps of determining a 
second oxygen concentration level corresponding to a second region, where the 
first region corresponds to the battery pack oxygen outlet and the second 
region corresponds to an external vehicle sensing location; comparing the 
second oxygen concentration level to a third preset level, where the second 
concentration level may be less than the first preset level; and suspending 
charging if the second oxygen concentration level exceeds the third preset 
level and then resuming charging when the second oxygen concentration falls 
below the second preset level. The method may further comprise the steps of 
monitoring a plurality of oxygen concentration levels at a plurality of lo
 cations, and averaging the plurality of oxygen concentration levels to obtain 
the oxygen concentration level used in the methodology of the invention. The 
step of initiating charging may further comprise the step of applying a 
charging profile, preferably where the charging profile is selected from a 
plurality of stored charging profiles based on a set of initial charging 
conditions."A further understanding of the nature and advantages of the present 
invention may be realized by reference to the remaining portions of the 
specification and the drawings."For the URL and additional information on this 
patent, see: Hermann, Weston Arthur; Straubel, Jeffrey Brian; Beck, David G.. 
Charge Rate Modulation of Metal-Air Cells as a Function of Ambient Oxygen 
Concentration. U.S. Patent Number 9559532, filed August 15, 2013, and published 
online on January 31, 2017. Patent URL: 
http://patft.uspto.gov/netacgi/nph-Parser?Sect1=PTO1&Sect2=HITOFF&d=PALL&p=1&u=%2Fnetahtml%2FPTO%2Fsrchnum.htm&;
 r=1&f=G&l=50&s1=9559532.PN.&OS=PN/9559532RS=PN/9559532Keywords for this news 
article include: INC., Chalcogens, TESLA MOTORS INC.Our reports deliver 
fact-based news of research and discoveries from around the world. Copyright 
2017, NewsRx LLC
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-- 
To invent, you need a good imagination and a pile of junk.
Thomas A. Edison

A public-opinion poll is no substitute for thought.
Warren Buffet

Michael E. Ross
(919) 585-6737 Land
(919) 576-0824 Mobile and Google Phone

[email protected]
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