I think it is possible to "over-drive" an AC induction motor, that is
why commercial drives can be configured for an acceptable slip between
electrical motor frequency and actual mechanical speed of the rotor.
The higher the voltage on the AC motor, the higher the torque and the
lower the slip, but also the higher the current in the rotor.
Unnecessarily high current just wastes power and heats up the motor,
without significant reducing the slip, so you can lower the motor
voltage to the point where the rotor slip is just acceptable for the
torque you are demanding from the motor. If you need higher torque or
speed, then you will need to increase the voltage on the motor but in
steady-state / low torque operation there is no need for full AC voltage
so commercial drives can modulate their output to lower voltage based on
acceptable slip / torque demand.
It is also needed to increase the max RPM that the drive can run the
motor, for a certain supply voltage

The effect is similar to the "filed weakening" in DC motors.
You see the SepEx motors also having an algorithm of how to apply enough
field to deliver the work without constantly burning up the field coil.

Hope this clarifies,

Cor van de Water 
Chief Scientist 
Proxim Wireless 
  
office +1 408 383 7626                    Skype: cor_van_de_water 
XoIP   +31 87 784 1130                    private: cvandewater.info 

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-----Original Message-----
From: EV [mailto:[email protected]] On Behalf Of Lee Hart via EV
Sent: Monday, February 13, 2017 10:32 AM
To: Marco Gaxiola; Electric Vehicle Discussion List
Subject: Re: [EVDL] AC induction motor, rotor heating up..

Marco Gaxiola via EV wrote:
>   I have a question: Is that possible to have an AC induction motor to
work
> apparently normal but, after a moderate use, get the rotor coils very
hot?
> Not the stator neither the controller, just the rotor.

Yes. The rotor is in effect the secondary of a transformer. This
secondary is 
*shorted*, which leads to the high current, and heating. But the current

produces a magnetic field. The stator coils create a rotating magnetic
field 
that drags the rotor field along with it to make the motor work.

The rotor windings are usually low resistance, to minimize losses and
heating. 
However, it is pretty common to wind (cast) the rotor windings in
aluminum, 
which has higher resistance and more heat. High rotor resistance also
makes the 
motor easier to start, so it's sometimes done deliberately.
-- 
Fools ignore complexity. Pragmatists suffer it. Geniuses remove it.
--
Lee Hart, 814 8th Ave N, Sartell MN 56377, www.sunrise-ev.com
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