Jim is on the right path, but there is more:
- DC/DC may see too little input voltage
OR it may see so much high frequency noise, that its output voltage comparator 
gets offset by (rectified) noise
and tells the DC/DC to lower the output voltage.
- or your measurement of output voltage is somehow off, due to currents or 
noise when the Zilla is delivering power...
Cor.

-----Original Message-----
From: EV [mailto:ev-boun...@lists.evdl.org] On Behalf Of jim--- via EV
Sent: Thursday, April 26, 2018 7:51 PM
To: Electric Vehicle Discussion List
Cc: j...@k6ccc.org
Subject: Re: [EVDL] Weird DC-DC problem

Yes, part of that does sound like a REALLY trashed 12V battery.  The other part 
is a guess that when the Zilla draws a lot of power, the HV battery pack is 
sagging enough that the power supply is at least partially shutting down.  What 
is the power supply and what is the power that it's getting supplied with?

Jim Walls




-----Original Message-----
From: "John Lussmyer via EV" <ev@lists.evdl.org>
Sent: Thursday, April 26, 2018 19:44
To: "Electric Vehicle Discussion List" <ev@lists.evdl.org>
Cc: "John Lussmyer" <cou...@casadelgato.com>, "SEVA" 
<seva_l...@googlegroups.com>
Subject: [EVDL] Weird DC-DC problem

I have my F-250 back on the road after some (long drawn out, time wasted) 
repairs to a motor terminal, and rebuilding the transmission.
(and exploding a contactor...)
I'm getting some really WEIRD results with my DC-DC. (ok, power supply)
It's capable of 50A output, and is set for about 14v output.

When I start the truck, it zooms up to around 50A for a few seconds (probably 
trying to top off the weak 12V battery), then gradually drops down to 25A or so 
for the trucks basic needs.  All this time the voltage sits at around 13.9V.

Then I start driving, as I have the Zilla start pulling significant power - the 
DC-DC output voltage drops, sometimes as low as 11v.  The REALLY REALLY weird 
bit is that it's still only supplying 25-30A.
If I take my foot off the pedal, the voltage shoots back up to 13.9v.

Right now, I'm assuming the (nearly dead) 12V battery is the main issue - but 
shouldn't the DC-DC start pumping out more current when something is drawing 
down the battery like that?

Also, since the Zilla doesn't actually use more 12V power, it makes no sense.  
The voltage drop does seem to be kind-of in proportion to how hard i'm pressing 
on the accelerator pedal.

(I should also note that my Tach Sensor seems to be not working correctly, as 
it's readding way low - and not fully consistent.  So probably having noise 
problems on the signal or power lines.  Gonna try replacing the capacitors on 
those.)

--
Worlds only All Electric F-250 truck! 
http://john.casadelgato.com/Electric-Vehicles/1995-Ford-F-250
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