https://news.psu.edu/story/526756/2018/06/28/research/self-heating-fast-charging-battery-makes-electric-vehicles-climate
Self-heating, fast-charging battery makes electric vehicles climate-immune
June 28, 2018  A'ndrea Elyse Messer

[image  / Chao-Yang Wang / Penn State
https://news.psu.edu/sites/default/files/styles/threshold-992/public/Image%201_0.jpg?itok=ajpi4Rqi
A fast charging battery for all outside temperatures that rapidly heats up
internally prior to charging battery materials


links
Media Contacts: 
A'ndrea Elyse Messer aem1 @psu.edu 814-865-9481
Matt Swayne mls29 @psu.edu 814-865-9481
]
 
UNIVERSITY PARK, Pa. — Californians do not purchase electric vehicles
because they are cool, they buy EVs because they live in a warm climate.
Conventional lithium-ion batteries cannot be rapidly charged at temperatures
below 50 degrees Fahrenheit, but now a team of Penn State engineers has
created a battery that can self-heat, allowing rapid charging regardless of
the outside chill.

"Electric vehicles are popular on the west coast because the weather is
conducive," said Xiao-Guang Yang, assistant research professor in mechanical
engineering, Penn State. "Once you move them to the east coast or Canada,
then there is a tremendous issue. We demonstrated that the batteries can be
rapidly charged independently of outside temperature."

When owners can recharge car batteries in 15 minutes at a charging station,
electric vehicle refueling becomes nearly equivalent to gasoline refueling
in the time it takes. Assuming that charging stations are liberally placed,
drivers can lose their "range anxiety" and drive long distances without
worries.

Previously, the researchers developed a battery that could self-heat to
avoid below-freezing power drain. Now, the same principle is being applied
to batteries to allow 15-minute rapid charging at all temperatures, even as
low as minus 45 degrees F.

The self-heating battery uses a thin nickel foil with one end attached to
the negative terminal and the other extending outside the cell to create a
third terminal. A temperature sensor attached to a switch causes electrons
to flow through the nickel foil to complete the circuit when the temperature
is below room temperature. This rapidly heats up the nickel foil through
resistance heating and warms the inside of the battery. Once the battery's
internal temperature is above room temperature, the switch turns opens and
the electric current flows into the battery to rapidly charge it.

"One unique feature of our cell is that it will do the heating and then
switch to charging automatically," said Chao-Yang Wang, Chao-Yang Wang,
William E. Diefenderfer Chair of mechanical engineering, professor of
chemical engineering and professor of materials science and engineering, and
director of the Electrochemical Engine Center. "Also, the stations already
out there do not have to be changed. Control off heating and charging is
within the battery, not the chargers."

The researchers report the results of their prototype testing in this week's
edition of the Proceedings of the National Academy of Sciences. They found
that their self-heating battery could withstand 4,500 cycles of 15-minute
charging at 32 degrees F with only a 20-percent capacity loss. This provides
approximately 280,000 miles of driving and a lifetime of 12.5 years, longer
than most warranties.

A conventional battery tested under the same conditions lost 20-percent
capacity in 50 charging cycles.

Lithium-ion batteries degrade when rapidly charged under 50 degrees F
because, rather than the lithium ions smoothly integrating with the carbon
anodes, the lithium deposits in spikes on the anode surface. This lithium
plating reduces cell capacity, but also can cause electrical spikes and
unsafe battery conditions. Currently, long, slow charging is the only way to
avoid lithium plating under 50 degrees F.

Batteries heated above the lithium plating threshold, whether by ambient
temperature or by internal heating, will not exhibit lithium plating and
will not lose capacity.

"This ubiquitous fast-charging method will also allow manufacturers to use
smaller batteries that are lighter and also safer in a vehicle," said Wang.

Also working on this project were Guangsheng Zhang former postdoctoral
scholar in mechanical engineering, and Shanhai Ge, assistant research
professor of mechanical engineering, Penn State.

The Pennsylvania Department of Environmental Protection, EC Power, LLC and
the U.S. Department of Energy supported this work. Wang is the founder and
CTO of EC Power, LLC.
[© psu.edu]


https://www.ecnmag.com/news/2018/06/self-heating-fast-charging-battery-makes-electric-vehicles-climate-immune
Self-Heating, Fast-Charging Battery Makes Electric Vehicles Climate ...
2018-06-29  Californians do not purchase electric vehicles because they are
cool, they buy EVs because they live in a warm climate. Conventional
lithium-ion batteries ...


+
https://qz.com/1317745/here-are-all-the-gigafactories-that-chinese-electric-vehicle-battery-giants-are-building/
Here are all the gigafactories that Chinese electric vehicle battery giants
are building
June 29, 2018  It’s not just Tesla. Chinese electric vehicle battery makers
are frantically building lithium-ion battery gigafactories—capable of
producing massive amounts of power ...  the latest indication of China's
booming EV market, which is ...
https://qz.com/wp-content/uploads/2018/06/China-electric-vehicle-maker-battery-2018-e1530245208723.jpg




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