https://www.automobilemag.com/news/frog-e-electric-bugeye-sprite-ev-conversion-drive-review/
Enter the FrogE: The Electric Bugeye Sprite
Oct 7, 2019  Jamie Kitman

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Want an eensy fully electric classic car? The Bugeye Guy is your man.

In the early days of the automobile, an individual garagiste might endeavor
to build his own version of this newfangled machine that sounded like the
future. Romantic, yes. But before too long, such humble operations were
uniformly steamrollered by the arrival to the game of organized capital and
with it the cost and vicissitudes of automation.

We're kind of in that place again, except it's different. A hundred and
twenty years after the backyard blacksmiths and early Henry Ford-type
operations embraced internal combustion as the new medium, a world of
electric carmakers has arisen where inspired individuals can once again try
their hand.

Make no mistake, competing at the level of today's big dogs, including
Tesla, remains a bridge too far. Way too far, in fact, farther away than
Neptune (the planet not the New Jersey beach town).

But small money dreamers today see potential in this revitalized and still
immature field. With quality electric motors available off the shelf and the
electric car's comparative simplicity, many things become possible,
especially if your idea is to start with an existing gasoline-powered car
that you want to make electric. In that sense, it's like 1898 all over
again. Or like the rise of speed and custom shops in the 1950s and '60s.

Either way, we've driven and been delighted by such battery-powered mashups
of old and new before—for instance, the Jaguar E-Type Zero, an electric
conversion of the classic Jaguar roadster prepared by Jaguar Land Rover and
first showcased as a wedding car for those swinging Windsors, Harry and
Megan, who drove it off into the sunset after their royal wedding. A
conversion now available through the company's Reborn program, it benefited
obviously from the involvement of a modern carmaker. But like many homespun
efforts before it, it proved the concept.

Take an old car people like, electrify it, and you wind up with something
people still like, a machine that is exactly as handsome as the car it
repopulates with batteries and electric motor(s), but one that's less
obstreperous and cranky to operate, not to mention cleaner, cheaper to
maintain, and quite possibly faster. Several companies on the West Coast
will convert your air-cooled VW or Porsche to electric operation and some
will convert anything. From what we understand, people who've popped for
them are pretty happy.

So when we heard Branford, Connecticut's Bugeye guy, David Silberkleit, was
launching an all-electric Sprite, based on the baby Austin-Healy built
between 1958 and 1961, we were more than a little intrigued. With new,
larger premises across the street from his old shop, the Bugeye Guy has been
steadily expanding his operation to the point where he says he has now sold
a total of 256 of the tiny, four-cylinder BMC cuties, mostly reconditioned
under his own roof, making his claim to be the largest individual seller of
Bugeyes in history more difficult to doubt than ever.

So, David, why an electric Bugeye? "Well, you hear a lot from wives: 'I love
the car, but it stinks of fuel all the time.' (With cars that aren't used)
routinely you get leaking fuel-sender gaskets. Even without working on the
cars all day because I'm at my desk, I still smell like fuel." Yet gnarly
odors are only part of it, Silberkleit explains. Carburetion and electrical
issues confound many owners, too, especially when cars sit unused for long
periods.

"After being in this business for 12 years and having these cars come to us
with those kinds of chronic issues that are in effect built-in, we have
learned and worked very, very hard to try to make them as drivable and
user-friendly as possible. And it is a very, very difficult task no matter
how many times you do it. The key (for the electric enterprise) is to try to
produce a reliable drivable platform so that people can really enjoy these
cars."

The first step, then, is to ensure that the chassis—steering, suspension,
and brakes—are up to snuff. "(We) are taking something that was never meant
to be compliant with life on modern roads," which is to say "going out on
the highway at even 75 mph, and keeping up with traffic on a four-lane
interstate. So, as part of making these electric, we are addressing many of
the drivability issues of the drivetrain, making sure it will stop from 80
mph effectively, and ensuring it will ride well at 80 mph without wandering
and being twitchy. All of those things are amplified when you turn (a
classic) into something capable of competing with modern vehicles, so you
have to make sure everything's right."

The chassis is brought "up to compliance," Silberkleit expounds from memory,
"with the optimized front sway bar, disc-brake conversion, upgraded front
lever shocks—but still using lever shocks, to keep the integrity of the
original design and (because) I think there is an advantage from the
standpoint of ride quality. New rubber, so that it's the supple and has the
best grip. New rear leaf springs so that we get the best ride quality in the
back of the car. Adjusted ride height. It's complicated, but I think we got
it all right, and we made it into a very sound platform. Then the harder
part starts, which is adapting all this stuff to make it drive."

Once the gasoline car's engine and transmission are removed, the electric
motor can be installed and mated, sans gearbox, to the rear end with a
custom propeller shaft. A large controller unit is installed under the front
bonnet and cooled by an antifreeze heat exchanger, while the motor itself
hides out under the transmission tunnel. No gearbox means no gears (forward
and reverse are your two choices) and no gear lever, but the hole from which
the shifter would have once sprouted is occupied in the car we are about to
drive, humorously, by a bottle of Scottish beer.

The 20-kWh, 50-cell battery pack is located in a box inside the trunk where
the fuel tank would be, hard to access as ever because of the Sprite's lack
of a trunklid, and offering a range of just over 80 miles. Silberkleit
expects he will offer a longer-range option, deploying used battery packs
from Tesla, which ought to take range to around 130 miles. The current
battery pack takes eight hours to charge at 240 volts, while you'll need 24
hours to reenergize from an ordinary 110-volt household outlet.

Operating at 144-170 volts, a proven HPEV AC51 motor spins up to 10,000 rpm
in the FrogE, producing 88 horsepower and 108 lb-ft of torque. Designed to
work in small and medium cars, it features regenerative braking and will
push the FrogE Sprite to 60 in around 10 seconds, roughly twice as fast as
the 948-cc BMC A-Series engine it was born with. It can also propel the
little roadster to road speeds of more than 100 mph, historically the
province of fire-breathing racing Sprites only. It is warranted for two
years.

Progress is monitored with surprising accuracy thanks to a custom
speedometer that works in tandem with a small GPS device installed on the
dashtop. Preserving the look of the Sprite's simple but elegant gauges and
dash layout was a high priority, so it—and a tach—have been commissioned
with Sprite fonts, which make them look correct, except for handsome
light-up needles that allow drivers to see them at night, which is more than
any ordinary Sprite driver might expect.

"It has to have the integrity with that original feeling and spirit," says
the Bugeye Guy, so in addition to the dash, the original seats and door
panels remain. However, small, additional gauges are installed to monitor
the 12-volt low-charge battery, while another keeps you up to the minute on
the state of the big battery pack's charge. Modern inertia-reel safety belts
are pleasant and easy to use, we note, as we prepare for a test drive in an
Iris Blue FrogE, just the second conversion off the line.

"So this particular guy had a Tesla, and he had this Bugeye in his garage
for 10 years, sitting there idle, in disrepair. He read about our electric
conversion and he thought, 'Well, this thing didn't work when I parked it.
I've got to do something with it. It's a dead asset in my life.' He had
bought a Tesla, he loved life with his Tesla and he said, 'Why don't you
guys convert it for me?' So it was a perfect opportunity for us to continue
to refine what we believe is a very attractive pathway for these cars. We
removed a leaking, low-oil-pressure engine and put in a motor that will last
for arguably 200,000 miles without ever needing anything as long as you feed
it juice. There's something very elegant about that."

Underway, the Sprite feels both of an electric car and a Bugeye Sprite.
Quiet and quick, there's a whirring sound and a noticeable but not
unpleasant level of regenerative braking from the motor. The brakes are a
little spongy, but the regenerative function reduces the need for using them
around town. Otherwise, the chassis feels tight and well sorted, all the new
suspension pieces helping handle what is just a 75-pound weight penalty for
the electric conversion (that iron-block four and gearbox were that heavy).
And it truly goes, feeling even more unexpectedly quick than it is.

Being more of what Charles Kettering once called "a pliers and screwdriver"
type of operation, there's not a lot of computer simulation or intense
mathematics going on Bugeye Guy that might prove it, but we thought that the
Sprite felt like its center of gravity had been lowered, and it actually
cornered better than previous gasoline-fired ones we've driven. Of course,
the possibility remains that the sensation was the result of it having just
been freshly rebuilt. Weight distribution is improved, Silberkleit asserts,
to 50/50 from 51/49. Driving at 80 mph on the interstate was an extreme
open-air experience, to be sure, but it didn't seem implausible, dangerous,
or unpleasant. You could live with this car for running errands and trips to
nearby parks and picnics. Silberkleit says of the electric conversion, "I
think it's the best product we've ever made, but I also think it's the best
thing to happen for the marketplace and for our demographic.

"I love old cars (as they are) and there are plenty of younger customers who
love these cars as we do, but as a business owner in this reality of 2019
and the way our consumers in general are aging, the people who grew up with
early '60s late '50s sports cars, it's an aging demographic by and large.
Because of the way the automotive industry is evolving so dramatically to
insulate the consumer from the driving experience, the only way to compete
in that universe is with this kind of constant reliability of an electric
motor.

"There are people out there who will say what we're doing is sacrilegious or
something just short of that. But on the other hand, if (electrifying old
sports cars) invites new people into this arena who wouldn't otherwise come
in and join us, then this is what we need to be thinking about. And for that
reason, I believe this is the best thing we've ever done. I've been beating
my head up against the gasoline reliability wall for a long time."
[© automobilemag.com]


+
https://www.standardmedia.co.ke/business/article/2001344805/elon-musk-says-tesla-cars-will-soon-make-fart-noises-when-you-toot-the-horn
Elon Musk says Tesla cars will soon make fart noises when you toot the horn
08th Oct 2019 ... He also revealed that the fully electric vehicles would be
able to play ... Monty Python's coconuts &
goat sounds ...
...
https://www.caradvice.com.au/798121/tesla-patents-new-heated-and-cooled-seat-design/
Tesla patents new heated and cooled seat ...




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