We have learned the hard lesson that you should never rely on the thin membrane on the case to provide insulation.

The cells originally had a cardboard tube around the case instead of a thin layer of heat shrink. Much better for insulation, but considerably bulkier

I'm guessing you just had your first "personal plasma event". :-) After that, you really understand that these cells are nothing like flashlight batteries. Before that, you just don't quite get the hazard involved.

    Bill D.

On 7/31/2020 5:11 PM, Lawrence Rhodes via EV wrote:
My first foray into lithium has had a few snags. It seems it is very easy to 
scratch the skin of the cells thus a possible short within a cell. This was by 
close encounters with scissors and knives. Cutting the nickel connectors and 
plastic membranes of a 48v pack. I am trying to get 20 pairs for a 5ah 60v 
battery. I will also band saw the pack cover and use that as a cover and 
holder. Can I use liquid insulator or tape to repair the scratches? Lawrence 
Rhodes
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