All Great Info Bill.
I repaired and did certs.on all types of welding equipt.for 39 years.Lots of 
clean room precision welders including SPOT.
MAKE SURE all your connections Tips,tips to arms, arms to the heavy connections 
inside are Clean,free of oxidation that might change your parmeters that you 
workered so hard to dial in.
Dennis Berube


-----Original Message-----
From: Bill Dube via EV <[email protected]>
To: ev <[email protected]>
Cc: Bill Dube <[email protected]>
Sent: Thu, Oct 1, 2020 09:59 AM
Subject: Re: [EVDL] Spot weldingu


The typical welded pack has two spot welds on each end of the tab. This 
is the minimum you can get with a resistance welder.
I typically put four welds on each end of each tab. I do this in two 
welding operations well separated in time. This lets the heat dissipate 
from the first weld. This is both for current carrying ability, and for 
redundancy. (The weld do not always works perfectly, so four spots is 
better than two spots.)

40 amps is toward the large end, so I suggest you put four spot welds on 
each end of each tab.

Bill D.

On 10/1/2020 11:02 AM, Lawrence Rhodes via EV wrote:
>  The question is more how many amps each pair of welds will produce. I am 
>welding to the interconnects between buddy pairs so I am not too worried about 
>ruining the cells but in how many welds to carry 40 amps and how thick and 
>wide my nickel strips need to be. Lawrence Rhodes
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