...or lube one up with some grease, plop a dollop of jb weld on it, stick a
donor socket on it and let it cure.

Stay Charged!
Hump


>
>
> ---------- Forwarded message ----------
> From: Bill Dube <[email protected]>
> To: [email protected]
> Cc:
> Bcc:
> Date: Wed, 17 Nov 2021 11:56:01 +1300
> Subject: Re: [EVDL] What type of magic is this nut and where to get a tool
> for it?
> I think this one is beyond Harbor Freight. This is a _highly_ unusual
> fastener.
>
> If you can't find the proper socket, you may have to resort to
> fabricating one, perhaps by milling or grinding five grooves to engage
> the five nubs on the fasteners, inside a thick-walled socket of the
> appropriate size. (An excellent place to buy such a "donor" socket would
> indeed be Harbor Freight.)
>
> Alternatively, you can make careful measurements, CAD up a mating tool,
> 3D print it in plastic to check the fit and to make refinements in the
> CAD model, and then have it 3D printed in metal. There are tons of fast
> turn-around 3D printing houses on-line. Www.ShapeWays.com for example.
>
> I have no clue as to why this high-security nut was selected. The design
> seems somewhat amateurish in that the interconnects are so massive.
> Typically, in OEM battery packs, the interconnects are shaped to bend or
> flex somewhat so that cell expansion, vibration, or slight movement
> won't cause damage to the seals on the cell terminals. Corrosion is
> quite evident, so electrolyte has likely leaked by the damaged seals. :-(
>
> Bill D.
>
>
>
>
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