Comments inline...

Matt wrote:
[...]
I tracked this down to a line length error in the spool file.  Manually editing 
the spool file allowed exim to deliver it successfully:

Broken:
024  Subject: Invoice 276455
064  X-PHP-Script: ubhugueufi058F From: "Sue 
Mockridge"<[email protected]>
062  X-Sender: "Sue Mockridge"<[email protected]>

Fixed:
024  Subject: Invoice 276455
087  X-PHP-Script: ubhugueufi058F From: "Sue 
Mockridge"<[email protected]>
062  X-Sender: "Sue Mockridge"<[email protected]>

Surely this should have been (not checked the actual line length numbers):-

024  Subject: Invoice 276455
025  X-PHP-Script: ubhugueufi
058F From: "Sue Mockridge" <[email protected]>
062  X-Sender: "Sue Mockridge" <[email protected]>

although I suspect there is missing content on the end of the X-PHP-Script line.

The two other emails had these spool file errors:

Broken:
031F From: [email protected]
105  p 2014 15:01:49 +0400
018  MIME-Version: 1.0

That one is missing a chunk - presumably the start of the Date line...

So it looks as though something skipped a chunk of characters when writing the data out (since the lengths have been calculated already the data must be lost very late on in the receive/pre-process/write cycle).

Odd
        Nigel.
--
[ Nigel Metheringham ------------------------------ [email protected] ]
[                 Ellipsis Intangible Technologies                  ]

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